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Home » LMS » Page 30

by Fred Schenkelberg Leave a Comment

IV. A. 2. e. Reliability Block Diagrams and Models – Keynote

IV. Reliability Modeling and Prediction
A. Reliability Modeling

2. Reliability block diagrams and models (Create)

Generate and analyze various types of block diagrams and models, including series, parallel, partial redundancy, time-dependent, etc.

These clever arrangements provide redundancy to a design yet are not easily resolved using series and parallel simplifications.

 

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Additional References

 

Quick Quiz

1-57. Consider the following system:

RBD-Keystone-1

in which the component reliabilities are as follows: A = 0.85, B = 0.96, C = 0.88, D = 0.81, and E = 0.70. Calculate the system reliability.

(A) 0.284
(B) 0.682
(C) 0.700
(D) 0.966

Answer

(D) 0.966

Discussion

There three (maybe more) ways to solve a keystone RBD. Keystone configurations do not resolve by simplifying parallel and series constructions alone.

The best way I know to quickly solve this type of RBD for system reliability is by first identifying the keystone element. That means if you say a block will work (or not work) the remaining elements are easy to reduce and resolve.

In this case component E is the keystone element.

Using Bayes’ Theorem permits us to determine the system reliability given E is working, then add the system reliability given E is not working. Here’s the formula:

$$ {{R}_{sys}}=P({{R}_{sys-E}}|E)\times P(E)+P({{R}_{sys-\bar{E}}}|\bar{E})\times P(\bar{E})$$

where

$$ \bar{E}=1-{E}$$

First let’s sort out the reliability of the system when component E is working. This creates a structure

RBD-Keystone

Start with reducing the two parallel elements

$$ \begin{array}{l}{{R}_{A||C}}=(1-(1-{{R}_{A}})(1-{{R}_{C}}))\\{{R}_{A||C}}=(1-(1-0.85)(1-0.88))\\{{R}_{A||C}}=0.982\end{array}$$

and, the other parallel element

$$ \begin{array}{l}{{R}_{B||D}}=(1-(1-{{R}_{B}})(1-{{R}_{D}}))\\{{R}_{B||D}}=(1-(1-0.96)(1-0.81))\\{{R}_{B||D}}=0.9924\end{array}$$

The solve for the situation when component E is working

$$ \begin{array}{l}{{R}_{sys-E}}={{R}_{A||C}}\times {{R}_{B||D}}\times {{R}_{E}}\\{{R}_{B||D}}=0.982\times 0.9924\times 0.7\\{{R}_{B||D}}=0.6822\end{array}$$

Then the system reliability given E is not working starting with redrawing the RBD structure

RBD-Keystone-2

Start with reducing the pairs of series structures

$$ \begin{array}{l}{{R}_{AB}}={{R}_{A}}\times {{R}_{B}}=0.85\times 0.96=0.816\\{{R}_{CD}}={{R}_{C}}\times {{R}_{D}}=0.88\times 0.81=0.7128\end{array}$$

The reduce the remaining parallel structure

$$ \begin{array}{l}{{R}_{AB||CD}}=1-\left( 1-{{R}_{AB}} \right)\left( 1-{{R}_{CD}} \right)\\{{R}_{AB||CD}}=1-\left( 1-0.816 \right)\left( 1-0.7128 \right)\\{{R}_{AB||CD}}=0.2841\end{array}$$

The system reliability is then

$$ \begin{array}{l}{{R}_{sys}}=P({{R}_{sys-E}}|E)\times P(E)+P({{R}_{sys-\bar{E}}}|\bar{E})\times P(\bar{E})\\{{R}_{sys}}={{R}_{sys-E}}+{{R}_{sys-\bar{E}}}\\{{R}_{sys}}=0.6822+0.2841=0.9663\end{array}$$

 

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IV. A. 2. d. Reliability Block Diagrams and Models – Complex

IV. Reliability Modeling and Prediction
A. Reliability Modeling

2. Reliability block diagrams and models (Create)

Generate and analyze various types of block diagrams and models, including series, parallel, partial redundancy, time-dependent, etc.

You will need to know how to deal with mixtures of series and parallel elements in your design.

 

  • mp4 IV. A. 2. d. Reliability Block Diagrams and Models - Complex video Download
  • pdf IV. A. 2. d. Reliability Block Diagrams and Models - Complex slides Download
  • mp3 IV. A. 2. d. Reliability Block Diagrams and Models - Complex audio Download

Additional References

 

Quick Quiz

1-45. Consider the following logic diagram:

If the individual reliabilities are R1 = 0.95, R2 = 0.9, R3 = 0.75, R4 = 0.7, R5 = 0.6, and R6 = 0.5, calculate the system reliability.

RBD-Complex

(A) 0.5
(B) 0.855
(C) 0.918
(D) 0.95

Answer

(C) 0.918

Discussion

If you see this type of problem, while it’s easy to solve, it takes time. Hold till the end after you have answered all the quick one you know.

The approach to solve for the system reliability value is to reduce the parallel elements to form series elements. The equation to reduce two elements in parallel to determine the reliability of the parallel elements is

$$ {{R}_{a||b}}=1-\left( 1-{{R}_{a}} \right)\left( 1-{{R}_{b}} \right)$$

Looking at the diagram lets start by reducing the block R3 and R4

$$ \begin{array}{l}{{R}_{3||4}}=1-\left( 1-{{R}_{3}} \right)\left( 1-{{R}_{4}} \right)\\{{R}_{3||4}}=1-\left( 1-0.75 \right)\left( 1-0.7 \right)\\{{R}_{3||4}}=0.925\end{array}$$

Next, let’s reduce the parallel structure involving R5 and R6

$$ \begin{array}{l}{{R}_{5||6}}=1-\left( 1-{{R}_{5}} \right)\left( 1-{{R}_{6}} \right)\\{{R}_{5||6}}=1-\left( 1-0.6 \right)\left( 1-0.5 \right)\\{{R}_{5||6}}=0.8\end{array}$$

Then reduce the series string of R2 and R3||4

$$ \begin{array}{l}{{R}_{2-3||4}}={{R}_{2}}\times {{R}_{3||4}}\\{{R}_{_{2-3||4}}}=0.9\times 0.925\\{{R}_{_{2-3||4}}}=0.8325\end{array}$$

That sets up another simple parallel structure to reduce

$$ \begin{array}{l}{{R}_{(2-3||4)||(5||6)}}=1-\left( 1-{{R}_{2-3||4}} \right)\left( 1-{{R}_{5||6}} \right)\\{{R}_{(2-3||4)||(5||6)}}=1-0.8325\times 0.8\\{{R}_{(2-3||4)||(5||6)}}=0.9665\end{array}$$

Which leaves two elements in series

$$ \begin{array}{l}{{R}_{sys}}={{R}_{1}}\times {{R}_{(2-3||4)||(5||6)}}\\{{R}_{sys}}=0.95\times 0.9665\\{{R}_{sys}}=0.918\end{array}$$


1-60. Consider the following system block diagram:

RBD-2p-1s

The system will function if either component A or component C is operating Identify the most appropriate approach for calculating the total reliability of the system.

(A) Take the reliability for A and combine it with the reliability for C and then combine that result with the reliability for E.

(B) Take the reliability for C and combine it with the reliability for E and then combine that result with the reliability for A.

(C) Take the reliability for A and combine it with the reliability for E and then combine that result with the reliability for C.

(D) Multiply the reliability of A by that of E and by that of C.

Answer

(A) Take the reliability for A and combine it with the reliability for C and then combine that result with the reliability for E.

Discussion

The simplest approach is to simplify the parallel elements, A and C, into a single block, which is then in series with E

 

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IV. A. 2. c. Reliability Block Diagrams and Models – Redundancy

IV. Reliability Modeling and Prediction
A. Reliability Modeling

2. Reliability block diagrams and models (Create)

Generate and analyze various types of block diagrams and models, including series, parallel, partial redundancy, time-dependent, etc.

There are plenty of ways to improve a systems reliability performance through redundancy.

 

  • mp4 IV. A. 2. c. Reliability Block Diagrams and Models - Redundancy video Download
  • pdf IV. A. 2. c. Reliability Block Diagrams and Models - Redundancy slides Download
  • mp3 IV. A. 2. c. Reliability Block Diagrams and Models - Redundancy audio Download

Additional References

Standby Redundancy, Equal Failure Rates, Imperfect Switching (article)

Standby Redundancy with Equal Failure Rates and Perfect Switching (article)

Quick Quiz

1-143. Which of the following are two basic types of redundancy?

(A) active and inactive
(B) active and standby
(C) parallel and series
(D) parallel and standby

Answer

(B) active and standby 

Discussion

Active redundancy means all the elements are active. Standby redundancy includes some components that are waiting to become active when necessary to replace the functionality of a primary (active) set of components.

Inactive redundancy is not a phrase used to describe a redundancy configuration. Parallel and series are reliability block diagram models used to describe the arrangement (reliability-wise) of elements of a design.

 

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by Fred Schenkelberg 1 Comment

IV. A. 2. b. Reliability Block Diagrams and Models – Parallel Systems

IV. Reliability Modeling and Prediction
A. Reliability Modeling

2. Reliability block diagrams and models (Create)

Generate and analyze various types of block diagrams and models, including series, parallel, partial redundancy, time-dependent, etc.

A parallel structure improves the system’s ability to withstand some failures.

 

  • mp4 IV. A. 2. b. Reliability Block Diagrams and Models - Parallel Systems video Download
  • pdf IV. A. 2. b. Reliability Block Diagrams and Models - Parallel Systems slides Download
  • mp3 IV. A. 2. b. Reliability Block Diagrams and Models - Parallel Systems audio Download

Additional References

Parallel Systems (article)

k out of n (article)

Quick Quiz

1-51. Consider the following logic diagram with reliabilities as shown:

1-51-RBD-3-in-parallel

Assuming statistical independence of the three components, calculate the system reliability.

(A) 0.412
(B) 0.922
(C) 0.986
(D) 0.994

Answer

(D) 0.994

Discussion

The formula to determine reliability of a parallel structure is

$$ {{R}_{sys}}\left( t \right)=1-\prod\limits_{i=1}^{n}{\left( 1-{{R}_{i}}\left( t \right) \right)}$$

This formula is multiplying the unreliabilities then the last 1 minus converts back to reliability. This works for active redundancy when only one element in parallel is necessary for the system to operate. This is a 1-out-of-n system.

Inserting the reliability values (assuming t is the the same for each value) for this problem we are able to quickly calculate the result

$$ {{R}_{sys}}=1-\left( \left( 1-0.92 \right)\left( 1-0.83 \right)\left( 1-0.54 \right) \right)=0.994$$


1-58. Consider the following system:

RBD-4-in-parallel

The following component failure data are available: failure rate of A = 0.00005 failures/hour, reliability of B = 0.91, MTTF of C = 12,000 hours, and reliability of D = 0.88.

(A) 0.9997
(B) 0.99997
(C) 0.99997
(D) 2630 hours

 

Answer

(C) 0.99997

Discussion

One way to solve this is to solve each component for reliability at 900 hours. For component A given a failure rate of 0.0005, we solve for R(900)

Calculate this system’s reliability at 900 hours.

$$ \begin{array}{l}{{R}_{A}}\left( t \right)={{e}^{-\lambda t}}\\{{R}_{A}}\left( 900 \right)={{e}^{-\left( 0.0005 \right)\times 900}}=0.956\end{array}$$

And for component C with 12,000 hours MTBF we have

$$ \begin{array}{l}{{R}_{A}}\left( t \right)={{e}^{-\frac{t}{\theta }}}\\{{R}_{A}}\left( 900 \right)={{e}^{-\frac{900}{12,000}}}=0.928\end{array}$$

The reliability of the system is now

$$ \begin{array}{l}{{R}_{sys}}=1-\left( 1-{{R}_{A}} \right)\left( 1-{{R}_{B}} \right)\left( 1-{{R}_{C}} \right)\left( 1-{{R}_{D}} \right)\\{{R}_{sys}}=1-\left( 1-0.956 \right)\left( 1-0.91 \right)\left( 1-0.928 \right)\left( 1-0.88 \right)\\{{R}_{sys}}=0.99997\end{array}$$


1-59. Two components operate in parallel. If the mean time to failure is 300 hours for each component, calculate the probability of system failure after one hour of operation/

(A) 0.9933
(B) 0.9967
(C) 0.99999
(D) 300 hours

Answer

(C) 0.99999

Discussion

An easy approach is to determine the reliability of one component with t = 1.

$$ \begin{array}{*{35}{l}}{{R}_{A}}\left( t \right)={{e}^{-\frac{t}{\theta }}} \\{{R}_{A}}\left( 1 \right)={{e}^{-\frac{1}{300}}}=0.928 \\\end{array}$$

Then determine the system reliability with the two components in parallel.

$$ \begin{array}{l}{{R}_{sys}}=1-\left( 1-{{R}_{A}} \right)\left( 1-{{R}_{A}} \right)\\{{R}_{sys}}=1-\left( 1-0.99667 \right)\left( 1-0.99667 \right)\\{{R}_{sys}}=0.99999\end{array}$$

 

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by Fred Schenkelberg 2 Comments

IV. A. 2. a. Reliability Block Diagrams and Models – Series Systems

IV. Reliability Modeling and Prediction
A. Reliability Modeling

2. Reliability block diagrams and models (Create)

Generate and analyze various types of block diagrams and models, including series, parallel, partial redundancy, time-dependent, etc.

Even a simple series system model can help you and your team determine how best to create a reliable product.

 

  • mp4 IV. A. 2. a. Reliability Block Diagrams and Models - Series Systems video Download
  • pdf IV. A. 2. a. Reliability Block Diagrams and Models - Series Systems slides Download
  • mp3 IV. A. 2. a. Reliability Block Diagrams and Models - Series Systems audio Download

Additional References

Reliability Block Diagrams Overview and Value (article)

The True Importance of Reliability Block Diagrams (article)

Series System (article)

Series Reliability Question (article)

Quick Quiz

1-23. Two components are connected in series and operate for one hour. If the mean time to failure for each component is 200 hours, what is the probability of failure of the two-component system?

(A) 0.001
(B) 0.002
(C) 0.010
(D) 0.020

Answer

(C) 0.010

Discussion

A series model uses the following formula to calculate the system reliability (here the system is a two component system)

$$ R\left( t \right)=\sum\limits_{i=1}^{n}{{{R}_{i}}\left( t \right)}$$

Given only the mean time to fail we can only use the exponential distribution function for the estimate. The reliability of a component at t = 1 hour given the mean time to fail is 200 hours is

$$ {{R}_{1}}\left( 1 \right)={{e}^{-\frac{1}{200}}}=0.995$$

Therefore the system reliability at t = 1 hours is

$$ {{R}_{1}}\left( 1 \right)=0.995\times 0.995=0.990$$

The probability of failure for t = 1 hour is 1 – Rs(1) = 1 – 0.990 = 0.010


1-47. A system is composed of five independent components connected in series, each having a failure rate of .00004

failures per hour. Assuming that the time to failure is exponential, determine the reliability of the system at 168 hours.

(A) 0.7146
(B) 0.9670
(C) 0.9802
(D) 0.9966

Answer

(B) 0.9670

Discussion

The key here is the use of the reliability function for the exponential distribution along with the series system formula for system reliability. First calculate the reliability of one of the five components

$$ {{R}_{1}}\left( t \right)={{e}^{-\lambda t}}={{e}^{-0.00004\left( 168 \right)}}=0.9933$$

Then use the series system model which is the product of the reliability values in the series. Or, since all five components have the same reliability value, just raise the reliability value for one component to the 5th power.

$$ {{R}_{sys}}\left( t \right)=\prod\limits_{i=1}^{n}{{{R}_{i}}=}{{0.9933}^{5}}=0.9670$$


1-49. A machine is composed of various parts functioning in series. How would you calculate the reliability of the machine?

(A) Sum of the individual part reliabilities.
(B) Calculate the product of the individual part reliabilities.
(C) Sum the probabilities of the individual part unreliabilities.
(D) Calculate the product of the individual part unreliabilities.

Answer

Calculate the product of the individual part reliabilities.

Discussion

A series system reliability is determined by calculating the product of the relaiblity of the elements of the system.

While it is possible to sum failure rates in some circumstances (all elements are described by an exponential distribution) summing is the wrong function for reliability values. Remember that a reliability value has to be between 0 and 1, and summing would quickly tally above 1. The same holds for summing of unreliabilities.

We do use the product of unreliabilities as part of the calculation concerning parallel systems, not series systems.


1-52. Consider the following system:

The MTBF values for the components are as follows: A = 2,200 hours, B = 3,400 hours, C = 1,700 hours, and D = 1,200 hours.

RBD-3-in-series

Calculate this system‘s reliability at 400 hours?

(A) 0.0740
(B) 0.4198
(C) 0.8338
(D) 0.9540

Answer

(B) 0.4198

Discussion

The key formula is for the series system reliability calculation, which is simply the product of the system element reliabilities. Given only MTBF we can calculate the reliability of each component using the exponential distribution reliability function

$$ R\left( t \right)={{e}^{-\frac{t}{\theta }}}$$

where θ is the component’s MTBF. Once you calculate each reliability value, take the product of the four reliabilities for the solution.

Another method, which may be a little quicker involves determining the failure rates then calculating the system reliability with the sum of the failure rates. The failure rate for a component is the inverse of its MTBF value. Following this approach we sum the inverses of the four MTBF values as such

$$ \begin{array}{l}{{\lambda }_{sys}}=\sum\limits_{i=1}^{n}{\frac{1}{{{\theta }_{i}}}=\frac{1}{2,200}+}\frac{1}{3,400}+\frac{1}{1,700}+\frac{1}{1,200}\\{{\lambda }_{sys}}=0.00045455+0.00029412+0.00058824+0.00083333\\{{\lambda }_{sys}}=0.00217023\end{array}$$

The calculate the system reliability using the exponential distribution reliability function using the calculated system failure rate

$$ \begin{array}{l}{{R}_{sys}}\left( t \right)={{e}^{-\lambda t}}\\{{R}_{sys}}\left( 400 \right)={{e}^{-(0.00217023)400}}\\{{R}_{sys}}\left( 400 \right)=0.4198\end{array}$$


1-53. If a component has a known constant failure rate of 0.0077 failures per hour, what can be concluded about the reliability of two of these components connected in series?

(A) The reliability is < 99% over an hour.
(B) The reliability is 99.23% over an hour.
(C) The reliability depends on the wear-out rate of a mating subsystem.
(D) The reliability cannot be determined without more information.

Answer

(A) The reliability is < 99% over an hour.

Discussion

We do not know what else in the system nor over what time period the question of reliability applies. If we assume an hour duration, t = 1, I think this is a safe assumption since the failure rate is given as per hour. We can calculate the reliability over one hour with

$$ \begin{array}{l}{{R}_{sys}}\left( t \right)={{e}^{-\left( {{\lambda }_{1}}+{{\lambda }_{2}} \right)t}}\\{{R}_{sys}}\left( 1 \right)={{e}^{-\left( 0.0077+0.0077 \right)}}\\{{R}_{sys}}\left( 1 \right)={{e}^{-\left( 0.0077+0.0077 \right)}}=0.9847\end{array}$$

Any duration longer than an hour will further reduce this two component system further below 99%. Also, the calculation shows the reliability at an hour is 99.47% and not 99.23%.

Given the information available the only true statement is (A).

 

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IV. A. 1. Sources and Uses of Reliability Data

IV. Reliability Modeling and Prediction
A. Reliability Modeling

1. Sources and uses of reliability data (Apply)

Describe sources of reliability data (prototype, development, test, field, warranty, published, etc.), their advantages and limitations, and how the data can use used to measure and enhance product reliability.

It’s the data that help you and your team make decisions.

 

  • mp4 IV. A. 1. Sources and Uses of Reliability Data video Download
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  • mp3 IV. A. 1. Sources and Uses of Reliability Data audio Download

Additional References

Sources of Reliability Data (article)

Field Industry and Public Failure Data (article)

Types of Failure Data (article)

Asking a Vendor for Reliability Data (recorded webinar)

Field Data and Reliability (article)

Quick Quiz

1-110. Which if the following is not part of software reliability planning?

(A) selecting models for data analysis and prediction
(B) modeling the acquisition of computer software systems
(C) evaluating trade-offs of general purpose programs vs. commercially available programs
(D) evaluating trade-offs involving cost, scheduling, and failure of software products

Answer

(B) modeling the acquisition of computer software systems

Discussion

As for any reliability model, the selection of the data, models, risks, and how the team will make trade-off decisions is key to creating a useful reliability model.

 

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Reliability Modeling Introduction

  • mp4 IV. A. Reliability Modeling Introduction video Download
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IV. A. Reliability Modeling

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Reliability Modeling and Predictions Introduction

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by Fred Schenkelberg Leave a Comment

IV. Reliability Modeling and Predictions

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III. B. 4. Establishing Specifications

III. Reliability in Design and Development
B. Parts and systems management

4. Establishing specifications (Create)

Develop metrics for reliability, maintainability, and serviceability (e.g., MTBF, MTBR, MTBUMA, service interval) for product specifications.

 

  • mp4 III. B. 4. Establishing Specifications video Download
  • pdf III. B. 4. Establishing Specifications slides Download
  • mp3 III. B. 4. Establishing Specifications audio Download

Additional References

SOR 044 Reliability Targets and Technical Specifications (podcast)

Reliability Specifications and Requirements (article)

Quick Quiz

1-90. Establishing a reliability specification requires which of the following?

(A) knowledge of the usage environment
(B) a mathematical model
(C) a robust design
(D) a reliability policy

Answer

A) knowledge of the usage environment

Discussion

There are four elements to a reliability specification, the function, the environment which includes useage, the probability of successful operation, and a duration. I personal do not like MTBF as it is only the inverse of a failure rate and alone provides little useful information.

 

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III. B. 3. Parts Obsolescence Management

III. Reliability in Design and Development
B. Parts and systems management

3. Parts obsolescence management (Apply)

Explain the implications of parts obsolescence and requirements for parts or system requalification. Develop risk mitigation plans such as lifetime buy, backward compatibility, etc.

Not all parts that have ever been made are still being made. In this section we talk about how to deal with a supply chain unable or unwilling to provide your parts anymore.

 

  • mp4 III. B. 3. Parts Obsolescence Management video Download
  • pdf III. B. 3. Parts Obsolescence Management slides Download
  • mp3 III. B. 3. Parts Obsolescence Management audio Download

Additional References

 

Quick Quiz

 

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III. B. 2. Derating Methods and Principles

III. Reliability in Design and Development
B. Parts and systems management

2. Derating methods and principles (Analyze)

Use methods such as S-N diagram, stress-life relationship, etc., to determine the relationship between applied stress and rated value, and to improve design.

Primarily an electrical engineering concept, it applies the stress strength concept to electronic components.

 

  • mp4 III. B. 2. Derating Methods and Principles video Download
  • pdf III. B. 2. Derating Methods and Principles slides Download
  • mp3 III. B. 2. Derating Methods and Principles audio Download

Additional References

The Derating & Safety Margin Manual (article)

Derating Value (article)

Quick Quiz

1-86. Identify which technique is not used when derating parts to enhance their overall reliability.

(A) derating for voltage stress
(B) derating for temperature
(C) using a 100% rating
(D) using power derating from vendor

Answer

using a 100% rating

Discussion

The derating concept is to use components at less then the vendor’s listed ratings. Thus if a capacitor is rated for 10 volts, the design should use this capacitor on a circuit that has less than 10 volts occurring across the capacitor. A 50% voltage derating would imply we should use a 10 volt rated capacitor for a situation that would experience at most 5 volts. 5 / 10 = 0.5 or 50%.

There are many stresses and depending on the specific technology used within a component, stresses such as voltage, current, temperature, power, etc. may apply. It is common to have two or more stresses derated.


1-89. Which of the following factors would be the most important to consider in designing a steel beam so as to minimize failure?

(A) that the load and strength values are fixed
(B) that the load and strength values are statistically described
(C) that a safety margin must be maintained
(D) that the means and standard deviations must be defined

Answer

(B) that the load and strength values are statistically described

Discussion

The key word here is “minimize” knowing stress strength values or that they are fixed or the values meet a safety margin do not allow the designer to minimize the risk of failure. Knowing the statistical distributions of both stress and strength, as well as how the distributions change over time are critical to know.


1-93. The rated breaking strength of a nylon rope is 2,000 lb. If you use this rope in a derated condition, what maximum stress application would be appropriate?

(A) 1,000 lb
(B) 2,000 lb
(C) 3,000 lb
(D) >3,000 lb

Answer

(A) 1,000 lb

Discussion

The key word here is “derated” which implies below the rated value. The only option is less then the rated breaking strength of 2,000 is the (A) response.


1-94 In general, the highest component parameter ratings feasible should be chosen so that which of the following hold?

I.   The probability of secondary failure is minimized.
II.  Failure rates are minimized.
III. Safety margins are offered against unforeseen transients.

(A) II only
(B) I and II only
(C) II and III only
(D) I, II, and III

Answer

(D) I, II, and III

Discussion

This one requires careful reading as it uses the word “highest” meaning the most derated component for a specific application. For example, if selecting a capacitor for a 5 volt application, and the options that worked in the circuit include components rated at 10V, 15V and 20V, we should select the 20V rated component.


1-96. Why is derating parts in specific applications performed?

(A) to establish a preferred parts list
(B) to determine the stress ratios
(C) to lower failure rates
(D) to reveal which parts have inferior design

Answer

(C) to lower failure rates

Discussion

Using components that have the strength to withstand applied stress with margin to handle variation operate without failure longer.

 

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III. B. 1. b. Selection, Standardization, and Reuse – Software

III. Reliability in Design and Development
B. Parts and systems management

1. Selection, standardization, and reuse (Apply)

Apply techniques for materials selection, parts standardization and reduction, parallel modeling, software reuse, including commercial off-the-shelf (COTS) software, etc.

Lets get and use the software that works and has proven it works.

 

  • mp4 III. B. 1. b. Selection, Standardization, and Reuse - Software video Download
  • pdf III. B. 1. b. Selection, Standardization, and Reuse - Software slides Download
  • mp3 III. B. 1. b. Selection, Standardization, and Reuse - Software audio Download

Additional References

 

Quick Quiz

 

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III. B. 1. a. Selection, Standardization, and Reuse – Parts

III. Reliability in Design and Development
B. Parts and systems management

1. Selection, standardization, and reuse (Apply)

Apply techniques for materials selection, parts standardization and reduction, parallel modeling, software reuse, including commercial off-the-shelf (COTS) software, etc.

Common practices to limit the number of parts and to use those that work well.

 

  • mp4 III. B. 1. a. Selection, Standardization, and Reuse - Parts video Download
  • pdf III. B. 1. a. Selection, Standardization, and Reuse - Parts slides Download
  • mp3 III. B. 1. a. Selection, Standardization, and Reuse - Parts audio Download

Additional References

Part Selection Process and Reliability (article)

Material Selection and Reliability (article)

Steps to Improve Supplier Reliability (article)

Quick Quiz

1-80. Compared to a standard parts program, a standardization program places a great emphasis on which of the following?

(A) limited part numbers
(B) limited sizes
(C) limited suppliers
(D) limited part versatility

Answer

(B) limited sizes

Discussion

The key here is the difference of the words “standard” which means common or known, and “standardization”, implies calibration, normalization or consistency. In context of this question the best response is (B) limited sizes. The benefit of such a program is few items to source, stock and monitor. This program improves reliability by reducing assembly errors and by having more time (few parts to evaluate) for reliability evaluations.

Limiting part numbers or vendors may also enhance reliability performance in a similar fashion and builds on the ability of the team to use components with a known reliability performance track record.

 

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