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You are here: Home / Archives for Robert Kalwarowsky

Robert Kalwarowsky — inactive contributor

Author of the Rob's Reliability Project articles and host of Rob's Reliability Project podcast (renamed Maintenance Disrupted with new hosts).

Christopher’s author archive lists contributions of articles and episodes.

by Robert Kalwarowsky Leave a Comment

What Are You Focused on in 2020?

What Are You Focused on in 2020?

As we’re kicking off 2020, I’m looking forward so I can deliver great content to you.  I have been sharing a lot of personal content lately about my journey and I hope that it’s fueled something inside you to change your life for the better.

I’ll keep it brief this week but I would appreciate it if you filled out the survey here.  It’s 5 easy questions about what you desire from me in 2020 and should take you less than 5 minutes.  Thank you in advance for answering and for following my content!

Reliability Never Sleeps,

Rob

Fill Out Survey

Filed Under: Articles, on Maintenance Reliability, Rob's Reliability Project

by Robert Kalwarowsky Leave a Comment

Can You See the Forest for the Trees?

Can You See the Forest for the Trees?

Last week, I was really struggling with anxiety and feeling like I haven’t made any progress in my personal development.  I felt like I had taken 1 step forward and many steps back to return to a place where I was paralyzed in my own mind.  My coach, Susan Hobson from Elite High Performance Coaching recommended that I put together a 2019 highlight reel of all of the things I had done that were meaningful in my development. [Read more…]

Filed Under: Articles, on Maintenance Reliability, Rob's Reliability Project

by Robert Kalwarowsky Leave a Comment

How Should I Start?

How Should I Start?

This morning, I was swimming and I was thinking about a question that I get asked frequently.  The question goes like this:

Rob, my facility is very reactive, how do I start my reliability program?

Having a water polo background is something I rely on when I embark on new projects.  I didn’t become a better swimmer by reading, watching YouTube videos or planning to become the best swimmer.  I got better at swimming by swimming.  I don’t discount the value of a coach, teammates or a plan (I had a coach and a team) but at the end of the day, you need to start. [Read more…]

Filed Under: Articles, on Maintenance Reliability, Rob's Reliability Project

by Robert Kalwarowsky Leave a Comment

Twas the Night Before Christmas a Visit from the CEO

Twas the Night Before Christmas a Visit from the CEO
(Inspired by the Poem by Clement Clarke Moore)

Twas the night before Christmas
When all through the facility
Not an engineer was stirring
Not even in reliability


The KPIs were hung by the lunchroom with care
In hopes that the plant manager soon would be there
When out on the plant floor there rose such a clatter
I sprang from my desk to see what was the matter

Away to the plant I flew like a flash
Put my PPE on and slammed my door with a crash
When, what to my wondering eyes should appear
But a man and eight junior engineers

With a white hard hat, suit and a shiny high vis vest
I knew in a moment it was the CEO, I guess
He spoke not a word but went straight to his desk
And walked right past the broken equipment that needs money to invest

And laying his finger aside of his nose
And giving a nod, up the stairs he rose
But I heard him exclaim, ere he climbed out of sight
Happy Christmas to all and to all a good night

[Read more…]

Filed Under: Articles, on Maintenance Reliability, Rob's Reliability Project

by Robert Kalwarowsky Leave a Comment

How Asset Management Impacts Your Happiness

How Asset Management Impacts Your Happiness

Have you worked in a company that says they want to be world class in reliability but won’t make investments in training their people or their reliability initiatives?

Have you seen companies who say safety is a value, but you see people pressured to work in an unsafe manner?

These are examples of misalignment and violates a concept in asset management.  In asset management, aligning decisions with the company’s purpose & objectives is how to get the most value out of your assets.

What does this have to do with my happiness?

I do agree that working for a company that says one thing but acts another way is frustrating and can impact your happiness (mostly through disengagement), but that’s not I want to talk about.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, Rob's Reliability Project

by Robert Kalwarowsky Leave a Comment

How to Save Your Company Millions in 2020

How to Save Your Company Millions in 2020

As I’m writing this, it’s December of 2019 and you should be putting the final touches on your reliability plan for 2020 before the holidays.

What should you include in your reliability plan? [Read more…]

Filed Under: Articles, on Maintenance Reliability, Rob's Reliability Project

by Robert Kalwarowsky 10 Comments

My Struggle with Mental Health

My Struggle with Mental Health

I’ve had a nagging feeling that I needed to write about this topic for a while and I haven’t for fear of judgment.  In honor of a mental health campaign in Edmonton titled 11 of Us after the statistic that 11 Edmontonians that attempt or die by suicide each day) and my core values of honesty, impact and service, here it is, my struggle with mental health.

June 4th, 2010 – This day should have been the biggest moment in my life up to that point.  I walked across the stage and graduated from MIT.  Coincidentally, it was also my 22nd birthday.  I remember feeling void, questioning what’s next for me.  Up until recently, those feelings never left. [Read more…]

Filed Under: Articles, on Maintenance Reliability, Rob's Reliability Project

by Robert Kalwarowsky Leave a Comment

3 Drawbacks to Using AI in Reliability

3 Drawbacks to Using AI in Reliability

In last week’s blog, I discussed 3 advantages to using AI in reliability.  This week, I’ll give you 3 mistakes that people can make. [Read more…]

Filed Under: Articles, on Maintenance Reliability, Rob's Reliability Project

by Robert Kalwarowsky 3 Comments

3 Benefits to Using AI in Reliability

3 Benefits to Using AI in Reliability

Last week, I appeared on the “Ask the Experts” panel webinar with my friends at UpKeep – you can listen to the recording here.  The first question to the panel was about the advantages and disadvantages of using AI for predictive maintenance. [Read more…]

Filed Under: Articles, on Maintenance Reliability, Rob's Reliability Project

by Robert Kalwarowsky Leave a Comment

Three Questions to Ask on Your Next Preventive Maintenance Optimization (PMO)

Three Questions to Ask on Your Next Preventive Maintenance Optimization (PMO)

Regular preventive maintenance (PM) makes up a large portion of many maintenance programs and, sometimes, we don’t get the results we want out of all that maintenance.  Reliability professionals should evaluate their PMs to ensure effectiveness both from a reliability & cost perspective. [Read more…]

Filed Under: Articles, on Maintenance Reliability, Rob's Reliability Project

by Robert Kalwarowsky Leave a Comment

Progression Not Perfection

Progression Not Perfection

Over the last month, I’ve hired a coach to help me improve so I can improve and, more importantly, be happier.  In one of my latest sessions, my coach said the goal for every day is “progression not perfection”.  The concept being that perfection is unattainable and if we judge ourselves on perfection, we’re always going to be unhappy. [Read more…]

Filed Under: Articles, on Maintenance Reliability, Rob's Reliability Project

by Robert Kalwarowsky Leave a Comment

Embracing Randomness

Embracing Randomness

“You get pseudo-order when you seek order; you only get a measure of order and control when you embrace randomness.” Nassim Nicholas Taleb

Are you embracing randomness?  There’s a misconception that once you determine a failure mode is random that your reliability work is over.  That’s not the case, you’re just starting. [Read more…]

Filed Under: Articles, on Maintenance Reliability, Rob's Reliability Project

by Robert Kalwarowsky Leave a Comment

The Importance of Asset Management Education

The Importance of Asset Management Education

Guest post by Suzane Greeman, ASQ-CMQ/OE, CAMA, CAMP, CMRP

It is certainly is refreshing to see that asset management education is on the uptake. Three points come to mind as I thought about asset management education for asset-dependent companies: [Read more…]

Filed Under: Articles, on Maintenance Reliability, Rob's Reliability Project

by Robert Kalwarowsky Leave a Comment

Much Ado About Infant Mortality

Much Ado About Infant Mortality

I have recently been diving into work orders and using Weibull analysis to determine optimal replacement times.  During one of the analyses, we discovered a significant infant mortality problem where the equipment was failing under 1 year of operation.  I’m not stopping there.

A common misconception with infant mortality is that there’s nothing we can do.  I’ve heard people say that we can’t plan for infant mortality or we can’t reduce these types of failures without switching manufacturers.

That’s not the case [Read more…]

Filed Under: Articles, on Maintenance Reliability, Rob's Reliability Project

by Robert Kalwarowsky Leave a Comment

3 Best Practices for Lubricant Storage

3 Best Practices for Lubricant Storage

The golden rule for lubricant storage is keeping the lubricant “clean, cool and dry”.  Let’s discuss 3 ways to improve your lubricant storage.

What are some best practices for lubricant storage at your plant?
[Read more…]

Filed Under: Articles, on Maintenance Reliability, Rob's Reliability Project

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