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You are here: Home / Articles / The Effect of Interest/Discount Rates on Asset Replacement Decisions

by Miguel Pengel Leave a Comment

The Effect of Interest/Discount Rates on Asset Replacement Decisions

The Effect of Interest/Discount Rates on Asset Replacement Decisions

Asset management in the mining industry is an intricate dance of financial and operational factors. It demands a firm understanding of complex financial concepts to make strategic decisions effectively, one of which is the discount rate. This number, far from being just an abstract figure, can fundamentally shape a business’s strategic path, particularly concerning asset replacement.

The discount rate is essentially the interest rate used to calculate the present value of future cash flows. The concept comes into play when considering an asset replacement. This decision involves weighing costs and benefits over a time horizon that often spans several years. The discount rate serves as the conduit that translates these future values into present terms, enabling apples-to-apples comparisons. Most of use use this in NPV calculations where we evaluate business improvement initiatives, and compare the viability and return of various projects.

Why is the discount rate important? It’s because it directly influences our perception of future benefits. A higher discount rate reduces the present value of future benefits, suggesting that the life of existing assets should be extended. In contrast, a lower discount rate makes the idea of investing in new assets more appealing. As such, the choice of the discount rate has a direct bearing on the asset replacement decision, capable of swaying it one way or the other.

The critical question then becomes, “What is the appropriate discount rate to use?” It’s typically tied to the cost of capital, i.e., a combination of the return required by investors to compensate them for the risk they take by investing in the business (Equity) and the returns for those who have lent funds to the undertaking (Debt) . For mining companies, this risk adjustment can be influenced by various factors, such as market conditions, the company’s risk profile, and the nature of the mining project.

Case Study:

Let’s consider a mining company that is evaluating the decision to replace a high-use excavator that’s critical to their operations. The existing excavator, while functional, is nearly a decade old and incurs a maintenance cost of $50,000 per year. However, it could be replaced by a new, more efficient model that costs $500,000 but only incurs $20,000 in annual maintenance. Let’s further assume that the new excavator would also increase production efficiency, leading to an increase in cash flow of $30,000 per year.

The decision hinges on comparing the present value of the costs and benefits of both options over the next ten years. Let’s calculate these for two scenarios: one with a high discount rate of 10% and another with a low discount rate of 5%.

In the high discount rate scenario (10%), the present value of the maintenance cost savings ($30,000 per year) and additional cash flow ($30,000 per year) for the new machine over the next decade is approximately $399,000. This is less than the purchase price of the new excavator ($500,000), suggesting that it’s more economical to keep the old machine.

On the other hand, with a lower discount rate of 5%, the present value of these future cash flows increases to around $492,000. This is much closer to the purchase price of the new machine, indicating that investing in the new machine could be a sensible decision, especially when considering additional benefits, such as increased reliability and decreased risk of catastrophic failure.

Higher Discount rates extend the optimal replacement time of assets

This example illustrates the significant impact that the choice of the discount rate can have on an asset replacement decision. It also demonstrates that the decision is not solely about cost but involves considering other factors like production efficiency, reliability, and risk. While the discount rate is an essential tool in this decision-making process, it must be combined with a comprehensive analysis of all relevant factors to ensure that the decision aligns with the company’s overall strategic objectives. This has been part of the core work performed at Pardus Consulting.

Filed Under: Articles, Asset Management in the Mining Industry, on Maintenance Reliability

About Miguel Pengel

Miguel Pengel is a Registered Professional Engineer based in Australia, with experience in a wide variety of heavy industries such as Mining, Smelting and Power Generation.

He holds a degree in Mechanical & Aerospace Engineering, as well as a Masters in Applied Finance from the University of Queensland.

Miguel has worked in Reliability, Mechanical, Production and Project engineering roles for some of the world's largest companies such as Glencore, Hitachi and Rio Tinto.

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Asset Management in the Mining Industry logo Photo of Miguel PengelArticles by Miguel Pengel
in the Asset Management in the Mining Industry: A Blueprint for Operational Excellence article series

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