
RH014: Reliability in Motion: Ed Welch’s Journey Through Toyota

Your Reliability Engineering Professional Development Site
by Ansumi de Bruin Leave a Comment

by Greg Christensen Leave a Comment

In this episode, CMMSradio welcomes Paul Van Metre, co-founder of ProShop ERP, to talk about a recent regional workshop focused on helping machine shops win more profitable work — and keep it.
The conversation explores the critical balance between quoting strategies, choosing the right kind of work, and making data-driven decisions. Paul emphasizes that while technical skills are often strong in small-to-midsize shops, business systems — especially maintenance — are often lacking.
Many shop owners neglect preventative maintenance and calibration, prioritizing production over long-term health. But that short-term mindset leads to breakdowns, bottlenecks, and lost profit.
Paul shares how ProShop’s equipment module acts as a lightweight CMMS, helping shops schedule maintenance, issue work orders, and stay ahead of breakdowns — especially helpful for ISO-certified operations.
The message is clear: a little planning up front, including regular, simple maintenance routines, can unlock major gains in reliability, quality, and profitability.
Increase Profits with Preventive Maintenance: https://proshoperp.com/increase-profi…
by Carl S. Carlson Leave a Comment

Carl and Fred discuss the role of writing skills in conveying information to others and influencing the reliability of products and processes.
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by Greg Christensen Leave a Comment

In this episode, we’re joined by Renée Richardson, Director of Philanthropy for Metallica’s All Within My Hands Foundation (AWMH). It’s over a year in the making and well worth it! We learn about Renée’s journey from Bay Area radio into the nonprofit world showcasing AWMH’s deep commitment to building better futures through workforce education and community support. A central focus is the Metallica Scholars Program, which connects individuals to technical training and career opportunities through community colleges across the U.S. A special shoutout to ShopFloor Coffee for their support of All Within My Hands, the trades, and manufacturing culture.
Reach out via info@allwithinmyhands.org or support through their Month of Giving merchandise sales at https://www.allwithinmyhands.org and support this amazing foundation! They are making a real difference! Keep an eye out for more update from All Within My Hands on CMMSradio!
by Dianna Deeney Leave a Comment

Dianna and Fred discuss the “fuzzy and shadowy” world of customer expectations, discussing how to set reliability requirements that actually keep customers coming back.
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by Greg Christensen Leave a Comment

Meet Joe Caetano of Elevotec! From poultry to asset management champion! It’s just a slice of the journey story and it’s loaded with insights, laughs, and a real talk on maintenance management! Just what we like!! Thank you, Joe, for an awesome discussion! Your passion is obvious!
Connect with Elevotec here: https://www.elevotec.com/
by William Crane Leave a Comment

Hello my #reliabilitygang I hope everyone had a great weekend. We are Back with a incredible conversation about Vibration Analysis and why it is a effective tool for Maintenance. This week I am joined by Will Crane.
We dive deep in conversation about our experiences in vibration Analysis and why we think it is so important for industry.
We cover
We would love your feedback on our forum on todays podcast, please see the link below two get involved in the discussion.
by Greg Christensen Leave a Comment

In this episode of CMMSradio, we meet the team from Wear Check International – Jon Fazenbaker, Leila Morzan-Lantos, Andreas “Andy” Lantos, and Bill Quesnel – To hear about their plans for RP2025 and their passions for the maintenance and lubrication industry.
Connect with Team WearCheck here: https://wearcheck.com/
by Dianna Deeney Leave a Comment

Dianna and Fred discuss the importance of standard reliability methods within a company, to ensure teams are using effective, proven techniques rather than just following a generic recipe.
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by Greg Christensen Leave a Comment

This week we sat down with Bryan Bieschke (“Just a Mechanic”) of UpKeep for one of the most honest conversations we’ve had about CMMS implementation.
Spoiler alert: most failures aren’t about the software — they’re about unclear roles, leadership gaps, and chasing tools instead of outcomes.
💡 Some 🔑 takeaways:
If you’re implementing a CMMS or thinking about it, this one’s a must-listen. No fluff. Just hard-earned lessons from the field. 🎧
Grab a discovery call and demo here: https://upkeep.com/cmmsradio/

Kirk and Fred discuss questions that can reveal some job candidates’ knowledge or lack of understanding of new product reliability development ᐅ Play Episode
by Greg Christensen Leave a Comment

On this episode of CMMSradio, Andy Gager of AMG International lays out the no-nonsense path to CMMS success. From selecting the right system to avoiding common pitfalls, Andy shares what works—and what derails even the best intentions.
🔑 Key Takeaways:
by Christopher Jackson Leave a Comment

Amazing products are 90 % identical to mediocre products. It is that last 10 % where failures, forgotten features, overlooked interfaces, and all manner of other things reside. FMEAs and FMECAs are tremendously powerful tools (when done right) at finding the ‘vital few’ things you can address in your first and early design iterations that make everything else that follows a breeze. FMEAs and FMECAs are also awful (when done wrong), as they waste everyone’s time, create no meaningful design guidance, and are just forced upon the tragic few. Then there is AI … which promises to do it all for us! This is not the case. Beyond what standard ‘ISO/IEC 23894:2023 – AI and Risk Management’ says you can and can’t do, AI can only help you get on top of that 90 %. That 90 % is absolutely essential – but at best, AI can quickly get you to mediocre. It is the human brain that takes care of the rest. This webinar gives you 10 reasons why you should do FMEAs and FMECAs properly – and use AI to accelerate getting on top of that 90 % so you can focus on that amazing new product.
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by Mike Konrad Leave a Comment

In electronics manufacturing, defects don’t usually announce themselves. They happen in milliseconds, far faster than human perception, and often long before anyone realizes a process has drifted out of control. By the time failures show up in test, inspection, or worse, in the field, the root cause may be buried deep inside machine behavior that no one thought to question.
When machines are assumed to be accurate instead of proven to be accurate, and when force is set but not verified, hidden variation creeps in. That variation can translate directly into cracked components, misalignment, latent damage, and long-term reliability risk.
My guest today is Michael Sivigny, SMT Productivity & Profit Strategist and owner and General Manager CeTaQ Americas, a company that has spent decades doing what most factories don’t, objectively measuring machine performance under real production conditions.
Michael’s work has repeatedly shown that even well-maintained, recently serviced equipment can operate outside of specification, quietly generating defects at high speed.
In this conversation, we’ll dig into how accuracy validation and force measurement expose problems traditional troubleshooting misses, why OEM calibration alone is no longer enough for today’s miniaturized electronics, and how statistically sound measurement practices improve not only yield and uptime, but long-term product reliability.
If you believe reliability starts long before functional test, this is a conversation you won’t want to miss.
CeTaQ Americas
msivigny@cetaq-americas.com
by Ansumi de Bruin Leave a Comment

In this insightful episode, Andrew Daddo interviews Manuel Cifuentes, Head of Maintenance Strategy Governance at BHP. Manuel reflects on his 18-year journey with the company, discussing the evolution of maintenance from a “nerdy” technical focus to a critical business strategy. He explains the challenge of translating complex technical data into language that resonates with business leaders. By simplifying terms like MTBF and highlighting the financial impact of equipment failures, Cifuentes helped shift organizational culture. He emphasizes that success required not just technical improvements but also fostering better communication and soft skills across the company.
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