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You are here: Home / Archives for Accendo Reliability Webinar Series

Accendo Reliability Webinar Series

Let's have an in-depth discussion during the live webinar series events: Reliability Engineering Basics, Statistics, Accelerated Testing, Program Assessment, and Improvement. Catch up or review past events below.


To attend an upcoming live event, visit the Live Events section of the site, which lists the available upcoming webinars. Recordings are available via recorded videos or audio only via the podcast show.


Find one that looks interesting and register for the event. You will receive login directions and reminders prior to the event. Plus you will be able to join the discussion during the event.

by Fred Schenkelberg Leave a Comment

How to Learn ALT

How to Learn ALT

How to Learn ALT

podcast episode with speaker Fred Schenkelberg

When first charged with designing, conducting, and analyzing an ALT, I didn’t even know there was such a thing as accelerated life testing. Along with the assigned task was the expectation that I would learn what was necessary to design, conduct, and analyze a suitable ALT. I like those kinds of tasks – one where I must learn to succeed. [Read more…]

Filed Under: Accendo Reliability Webinar Series, The Reliability FM network

by Greg Hutchins 4 Comments

Four Ways to Manage Supplier Risk

Four Ways to Manage Supplier Risk

Four Ways to Manage Supplier Risk

podcast episode with speaker Greg Hutchins

Covid taught us the importance of managing suppliers, especially those from China and Asia. Risk became the top supply management concern over supplier delivery, quality, and cost. For example, just-in-time deliveries became just-in-case—many common sense ideas of lean changed. Incoming, in-process, and final inventories rose. Overall costs increased. Risk became the overarching concern for managing suppliers. [Read more…]

Filed Under: Accendo Reliability Webinar Series, The Reliability FM network

by Christopher Jackson Leave a Comment

10 Reasons to Do Reliability

10 Reasons to Do Reliability

10 Reasons to Do Reliability

podcast episode with speaker Chris Jackson

Everyone ‘knows’ why we do reliability engineering … right? Customer experience. Organization reputation. Reduced warranty claims ten years from now. But these are boring reasons that really don’t motivate me to take reliability seriously now. Why should I invest so much time into an activity that benefits the ‘company’ or the ‘customer’ in the future but won’t make an immediate difference when my boss gives me a ‘gold star’ on my next performance appraisal? Besides, no one person is responsible for reliability, so any effort I invest in reliability will be ‘lost in the noise’ anyway. And, of course, reliability will increase the budget and schedule today. Right? [Read more…]

Filed Under: Accendo Reliability Webinar Series, The Reliability FM network

by Fred Schenkelberg Leave a Comment

An Accelerated Life Testing Q&A

An Accelerated Life Testing Q&A

An Accelerated Life Testing Q&A

podcast episode with speaker Fred Schenkelberg

Over the past few months, we’ve received some questions about accelerated life testing. There are bound to be more questions as ALT can be confusing to plan, conduct, or interpret. Let’s get together and address your questions related to ALT. [Read more…]

Filed Under: Accendo Reliability Webinar Series, The Reliability FM network

by Fred Schenkelberg 2 Comments

Communicating as a Reliability Engineer

Communicating as a Reliability Engineer

Communicating as a Reliability Engineer

podcast episode with speaker Fred Schenkelberg

Creating a plan and generating information is part of reliability engineering, yet it’s not enough. To be a successful engineer, one must communicate well. This means we need to write, discuss, and present well. We are often called upon to examine failures and recommend solutions, examine a dataset and explain the finding, or conduct an experiment and detail the results. [Read more…]

Filed Under: Accendo Reliability Webinar Series, The Reliability FM network

by Christopher Jackson 6 Comments

What is ‘Supportability’ and How Does it Relate to Reliability?

What is ‘Supportability’ and How Does it Relate to Reliability?

What is ‘Supportability’ and How Does it Relate to Reliability?

podcast episode with speaker Chris Jackson

What is supportability? Is it working out how many spare parts you will need (and when)? No. Is it working out how many maintainers or technicians you will need to keep your system working? Still no. What about working out what tools these maintainers or technicians need? No again. But many people think that this is what ‘supportability’ is. ‘Supportability’ is actually a characteristic of your product or system. Is the ‘ability’ for it to be ‘supported.’ And this can mean different things in different scenarios. It is also not a ‘number.’ If you have two comparable systems, but one needs fewer spare parts, is easier to maintain, needs fewer tools, has lots of sensors that give plenty of warning for maintenance, and so on … then it might be more supportable. But the main thing you need to ‘think about’ regarding supportability is that because it is a characteristic of a product or system … it has to be baked INTO the design. Want to learn more about how to do this? Join us for this webinar.
[Read more…]

Filed Under: Accendo Reliability Webinar Series, The Reliability FM network

by Fred Schenkelberg 1 Comment

Selecting a Reliability Method

Selecting a Reliability Method

Selecting a Reliability Method

podcast episode with speaker Fred Schenkelberg

A key element of reliability engineering is doing the right thing at the right time. When running an experiment or test, conducting an assessment, or performing an analysis, the method we use must fit the situation. Being busy does not add value; getting meaningful results does. [Read more…]

Filed Under: Accendo Reliability Webinar Series, The Reliability FM network

by Christopher Jackson Leave a Comment

Where does the Bell Curve come from?

Where does the Bell Curve come from?

Where does the Bell Curve come from?

podcast episode with speaker Chris Jackson

Everyone has heard of the ‘bell curve.’ Sports show hosts, teachers, scientists, and a bunch of other people routinely use the term ‘bell curve’ to describe uncertainty. But do you know where it comes from? It is not just a ‘pretty shape’ that seems to work, It comes from a really cool physical phenomena that we find everywhere. So, the ‘bell curve’ naturally aligns with how our primitive human brain often tries to characterize or visualize uncertainty. The other really cool thing about the bell curve (and lots of other curves that look like bells) is that if we find it in our reliability data, it automatically tells us where to look in order to improve reliability. If you want a basic introduction to one of the most common statistical concepts with NO EQUATIONS … this is the webinar for you!
[Read more…]

Filed Under: Accendo Reliability Webinar Series, The Reliability FM network

by Fred Schenkelberg Leave a Comment

Building a Reliability Plan

Building a Reliability Plan

Building a Reliability Plan

podcast episode with speaker Fred Schenkelberg

This is an overview of the six steps to achieve high reliability from Carl and Fred’s book. Creating and executing a reliability plan that assists the team in designing, manufacturing, and supporting meeting reliability objectives takes effort. Let’s discuss the details of that effort so that you can focus on the critical steps. [Read more…]

Filed Under: Accendo Reliability Webinar Series, The Reliability FM network

by Christopher Jackson Leave a Comment

What is Highly Accelerated Life Testing (HALT)?

What is Highly Accelerated Life Testing (HALT)?

What is Highly Accelerated Life Testing (HALT)?

podcast episode with speaker Chris Jackson

Some of you have heard of HALT (and I don’t mean someone asking you to stop). HALT is a very powerful form of testing that really helps us improve the robustness and reliability of new products. So what is HALT? HALT is a targeted test strategy to stress your amazing new product to (and beyond) its limits. Which means HALT will break your product (or prototype). Over and over again. Some people ask ‘so what … of course it was going to break when you pushed it that hard?’ But there is a method to this madness. And many organizations have used HALT to create amazing new products that are robust and reliable very quickly (with competitors struggling to understand why). Want to learn more? See you at this webinar!
[Read more…]

Filed Under: Accendo Reliability Webinar Series, The Reliability FM network

by Fred Schenkelberg Leave a Comment

The State of Reliability Education

The State of Reliability Education

The State of Reliability Education

podcast episode with speaker Fred Schenkelberg

We have many options to learn reliability engineering—books, magazines, newsletters, conferences, seminars, etc. We have options. Some options are better than others, depending on what you want to know. Likewise, some options are better than others, depending on what you want to share.

[Read more…]

Filed Under: Accendo Reliability Webinar Series, The Reliability FM network

by Christopher Jackson Leave a Comment

What is Accelerated Life Testing or ALT?

What is Accelerated Life Testing or ALT?

What is Accelerated Life Testing or ALT?

podcast episode with speaker Chris Jackson

Sounds simple … right? We simply test faster! Great! But what does this get us? Many organizations are faced with a dilemma when it comes to testing to MEASURE reliability. If we test an amazing new product in ‘at use’ conditions, it might take many years before it will fail. This is time we simply don’t have when it comes to product development. So, how do we test faster? One of the more obvious answers is to increase the stress. Turn the temperature up. Increase the vibration. Use more voltage. But how do we get this right? How can we know that (for example) one week of accelerated testing is equivalent to 10 years of actual use? This webinar will help introduce you to the idea of Accelerated Life Testing, or ALT, to help you and your organization make reliability testing a reality.
[Read more…]

Filed Under: Accendo Reliability Webinar Series, The Reliability FM network

by Michael Pfeifer, Ph.D., P.E. Leave a Comment

Design for Reliability – Stressors

Design for Reliability – Stressors

Design for Reliability – Stressors

podcast episode with speaker Michael Pfeifer

Any product is a collection of materials that have been engineered, shaped, and modified to become components and joints (e.g., weld and braze joints). The materials can degrade due to exposure to use conditions – steel screws corrode when exposed to water, some plastics become brittle when exposed to sunlight, and coatings on surfaces can wear away.

Components and joints will stop functioning as required if their materials degrade too much. This is a problem if it reduces or loses product performance before the end of a product’s expected life.

Identifying the conditions to which materials are exposed and selecting materials that can withstand the exposure are critical parts of designing products that have good reliability.

During this event, I will discuss identifying the conditions that can cause materials to degrade. [Read more…]

Filed Under: Accendo Reliability Webinar Series, The Reliability FM network

by Christopher Jackson Leave a Comment

Why Redundant Systems Aren’t Always Redundant

Why Redundant Systems Aren’t Always Redundant

Why Redundant Systems Aren’t Always Redundant

podcast episode with speaker Chris Jackson

Redundancy has continually proven not always to be redundant. Whether the Fukushima nuclear power plant or United Airlines Flight 232, additional components or subsystems that are supposed to take over when others have failed don’t always work. Why is that? There are quite a few reasons … many of which we already know about. But time and time again, otherwise, smart people choose to ignore what we know about how to REALLY make things redundant in order to save costs, save thinking, or otherwise confuse efforts with outcomes. In this webinar, we will look at how redundancy is described in textbooks … and how it can go wrong in the real world.
[Read more…]

Filed Under: Accendo Reliability Webinar Series, The Reliability FM network

by Fred Schenkelberg Leave a Comment

Reliability Occurs at the Point of Decision

Reliability Occurs at the Point of Decision

Reliability Occurs at the Point of Decision

podcast episode with speaker Fred Schenkelberg

The reliability performance of a product or system exists because the decisions that occur during the creation of the product establish how well an item will survive without failure. The choice of material, finish, or technologies, along with all the other decisions involved, define how well a product performs, including its reliability. [Read more…]

Filed Under: Accendo Reliability Webinar Series, The Reliability FM network

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Recent Episodes

What are ‘Cut Sets’?

Fundamentals of Metric Monitoring

Confidence is a Measure of You (not our product)

Fundamentals of Allocation

What is the Lognormal Distribution and How does it Help Me

Alternatives to a Long ALT

Fundamentals of Ongoing Reliability Testing

Fundamentals of Early Field Results

What’s Wrong with Using FITs?

Fundamentals of System Effectiveness

What’s the Difference Between FMEA and FMECA?

Fundamentals of Reliability Goals

Using Fault Trees to Conduct Root Cause Analysis (RCA)

Fundamentals of a Professional Development Plan

3 Parameter Weibull Analysis

Fundamentals of Pareto Analysis

Understanding (how bad) the Exponential Distribution (is)

Fundamentals of Hypothesis Testing

Using FMEA (or Functional) Block Diagrams to Understand Your Item

Fundamentals of Process Capability

Using Monte Carlo Simulation

Fundamentals of Control Charts

AI Product Development and Deployment

The MTBF and Modeling System Reliability

Fundamentals of Safety Margins

How to Get Unstuck

Reliability of a ‘K out of N’ System

Fundamentals of Lessons Learned

Risk 101: Future of Quality

What is WeiBayes Analysis?

Dealing with Small Sample Sizes

Risk Based Auditing

Why Accendo Reliability

ISO 42001 — 10X Bigger Than ISO 9001

What is Fatigue?

Reliability as a Process

How do I link Process Capability Indices to Number (PPM) Defects?

Reliability Data

AI Decision Making: ‘Existential’ Threat or Salvation

Reliability is More than Testing

Understanding Context

What is the difference between Design and Process FMEAs?

Why You Should Avoid MTBF

Using ISO 31000 for Risk Based, Decision Making

How Do I Do MTBF Testing?

How to Learn ALT

Four Ways to Manage Supplier Risk

10 Reasons to Do Reliability

An Accelerated Life Testing Q&A

Communicating as a Reliability Engineer

What is ‘Supportability’ and How Does it Relate to Reliability?

Selecting a Reliability Method

Where does the Bell Curve come from?

Building a Reliability Plan

What is Highly Accelerated Life Testing (HALT)?

The State of Reliability Education

What is Accelerated Life Testing or ALT?

Design for Reliability – Stressors

Why Redundant Systems Aren’t Always Redundant

Reliability Occurs at the Point of Decision

What is the Weibull Distribution?

Focus on Failure Mechanisms

What is a ‘Fault Tree’?

Being a Great Reliability Engineer

What do you see in a ‘Probability’ Plot?

Practical Measurement Systems Analysis for Design – Work Smarter

Confidence in Reliability

Reliability and Maintenance

Basic Mathematical Symbols and Stuff

Risk Decision Making, Frameworks, and Assessments

How to Take the Guess Work out of Expert Judgment

How to Check a Regression Fit

What is Reliability Growth?

Reliability and Safety

What is Process Capability Analysis (PCA)?

Reliability and Quality

What is Statistical Process Control or SPC?

Why We Use Statistics

Accendo Reliability Mission, Vision, and Business Model

Let Me Tell You a Reliability Story

Supportability (and FMEAs/FMECAs)

Helping Products Survive Transportation

Discrete Distributions

Fundamentals of Interpreting Test Results

Reliability Life Models

9 Ways Reliability is Green Engineering

Deliberate Reliability Testing

Fault Tolerance

7+ Basic Quality Tools

So What is the Root Cause?

The Good, the Bad, and the Ugly Reliability Discussions

How to Make a Decision

Fundamentals of Design for Reliability

10 Reasons to do FMEAs

How to Plan an ALT

Fixing the Irrelevance of Reliability in Your Organization: Just ask ‘why’

Reliability Making Money 2 — Case Study of just looking at a Weibull plot

Acceleration Factors with Examples

Reliability Making Money

Three Approaches to Accelerated Life Testing

Looking Forward with Reliability Engineering

Reliability Analysis … now what? Part 4

Reliability Engineering and Risk Analysis

Reliability Analysis … now what? Part 3

Preventing Moisture and Corrosion Damage on Electronics in Harsh Conditions

6 Essential Reliability Engineering Formulas

Reliability Analysis … now what? Part 2

Essential Reliability Engineering Techniques

Reliability Analysis … now what?

Practical Use of Stress-Strength Models to Develop Specifications

Essential Reliability Engineering Concepts

So what is up with this ‘Bayesian’ analysis stuff

The Survivorship Bias Principal

Selecting Reliability Engineering Tools

The Reliability Value Map. It is a thing.

Overview of Life Testing in Minitab

What to Do About MTBF Use

Optimizing Servicing Intervals and Witchcraft. There actually is a difference.

Reliability Engineering versus Quality Engineering

PDFs, CDFs, and other ‘Fs’ — What the hell are they?

How to Learn Reliability Engineering

Weibull Probability Plotting

3 Ways to Do Reliability Allocation

Why Reliability Engineering Is Important

How is Reliability Engineering Changing?

3 Steps to Improve Your Reliability Culture

Interpreting Standard Testing Results

Creating Effective Reliability Graphics

Fundamentals of the Cost of Unreliability

Fundamentals of Measurement System Analysis

What You Need to Know About MTBF

Fundamentals of Field Data Analysis

Fundamentals of Tolerance Analysis

Fundamentals of Monte Carlo Analysis

Using Available Weather Data

Improve Your Reliability Teaching Skills

Fundamentals of Physics of Failure

Fundamentals of Reliability Related Standards

Fundamentals of Reliability Testing

Fundamentals of Human Factors

Fundamentals of Stress-Strength Analysis

10 Keys for Maximizing the Benefits of Your SPC Program

Process Capability, Tolerance, and Reliability

Fundamentals of Stress Screening

Fundamentals of Environmental and Use Conditions

Fundamentals of Sample Size Determination

Fundamentals of Weibull Analysis

Fundamentals of Hazard Analysis

Fundamentals of Cost of Poor Reliability

Fundamentals of Root Cause Analysis

Fundamentals of Reliability Performance Monitoring

A Review of the 2018 ASQ CRE Body of Knowledge

Practical Application of DOE

Fundamentals of Risk

Reliability Integration into the Product Development Process

Fundamentals of RBD

Fundamentals of ALT

Fundamentals of HALT

Creating an Effective Reliability Plan

Selecting the Right Reliability Tools

Fundamentals of FMEA

Fundamentals of FRACAS

Is Reliability Testing Always Necessary?

Reliability Apportionment and How to Do It

Basic Steps to Building Your Reliability Plan

What To Do When A Customer Requests MTBF

Time to Failure Data Analysis for Your Factory Equipment

Collecting and Analyzing Your Field Data

Predicting the Value of a Reliability Goal in Your Organization

Understanding and Controlling Process Variation

How to Build Your Influence as a Reliability Engineer

Duration: 55:59

Life Cycle Cost Analysis for a Reliability Engineer

Duration: 53:48

Does a Certification Make You a Professional Reliability Engineer?

Duration: 49:31

How to Create an ALT Plan

Duration: 1:10:33

2016 Status of Reliability Education

Duration: 1:02:01

How to Prepare for the ASQ CRE Exam

Duration: 1:04:03

Exploring Alternatives to MTBF

Duration: 1:04:52

Creating Meaningful Reliability Predictions

Duration: 1:04:51

Asking a Vendor for Reliability Data

Duration: 1:03:20

Creating Unique Reliability Tests

Duration: 1:01:14

Reliability and Statistical Process Control

Duration: 58:36

Reliability and Tolerance Analysis

Duration: 1:01:42

Reliability Projects and Programs

Duration: 59:28

Reliability Distributions and Their Use

Duration: 1:01:13

R Software and Reliability

Duration: 1:00:13

Making Use of Reliability Statistics

Duration: 1:05:43

Getting Started with Reliability Engineering

Duration: 1:05:16

Select the Right Accelerated Life Test Approach

Duration: 1:00:45

Create a Meaningful Environmental Test Plan

Duration: 52:35

Break the “we’ve always done it this way” cycle

Duration: 58:07

Building a Reliability Plan

Duration: 1:04:12

Establishing Reliability Goals

Duration: 53:31

Intro to Reliability Engineering Management

Duration: 1:06:28

Successful Career in Reliability Engineering

Duration: 1:02:08

SPC Sample Size

Duration: 1:01:15

Finding Value with Reliability Tasks

Duration: 58:57

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