Accendo Reliability

Your Reliability Engineering Professional Development Site

  • Home
  • About
    • Contributors
    • About Us
    • Colophon
    • Survey
  • Reliability.fm
  • Articles
    • CRE Preparation Notes
    • NoMTBF
    • on Leadership & Career
      • Advanced Engineering Culture
      • ASQR&R
      • Engineering Leadership
      • Managing in the 2000s
      • Product Development and Process Improvement
    • on Maintenance Reliability
      • Aasan Asset Management
      • AI & Predictive Maintenance
      • Asset Management in the Mining Industry
      • CMMS and Maintenance Management
      • CMMS and Reliability
      • Conscious Asset
      • EAM & CMMS
      • Everyday RCM
      • History of Maintenance Management
      • Life Cycle Asset Management
      • Maintenance and Reliability
      • Maintenance Management
      • Plant Maintenance
      • Process Plant Reliability Engineering
      • RCM Blitz®
      • ReliabilityXperience
      • Rob’s Reliability Project
      • The Intelligent Transformer Blog
      • The People Side of Maintenance
      • The Reliability Mindset
    • on Product Reliability
      • Accelerated Reliability
      • Achieving the Benefits of Reliability
      • Apex Ridge
      • Field Reliability Data Analysis
      • Metals Engineering and Product Reliability
      • Musings on Reliability and Maintenance Topics
      • Product Validation
      • Reliability by Design
      • Reliability Competence
      • Reliability Engineering Insights
      • Reliability in Emerging Technology
      • Reliability Knowledge
    • on Risk & Safety
      • CERM® Risk Insights
      • Equipment Risk and Reliability in Downhole Applications
      • Operational Risk Process Safety
    • on Systems Thinking
      • Communicating with FINESSE
      • The RCA
    • on Tools & Techniques
      • Big Data & Analytics
      • Experimental Design for NPD
      • Innovative Thinking in Reliability and Durability
      • Inside and Beyond HALT
      • Inside FMEA
      • Institute of Quality & Reliability
      • Integral Concepts
      • Learning from Failures
      • Progress in Field Reliability?
      • R for Engineering
      • Reliability Engineering Using Python
      • Reliability Reflections
      • Statistical Methods for Failure-Time Data
      • Testing 1 2 3
      • The Manufacturing Academy
  • eBooks
  • Resources
    • Accendo Authors
    • FMEA Resources
    • Glossary
    • Feed Forward Publications
    • Openings
    • Books
    • Webinar Sources
    • Podcasts
  • Courses
    • Your Courses
    • Live Courses
      • Introduction to Reliability Engineering & Accelerated Testings Course Landing Page
      • Advanced Accelerated Testing Course Landing Page
    • Integral Concepts Courses
      • Reliability Analysis Methods Course Landing Page
      • Applied Reliability Analysis Course Landing Page
      • Statistics, Hypothesis Testing, & Regression Modeling Course Landing Page
      • Measurement System Assessment Course Landing Page
      • SPC & Process Capability Course Landing Page
      • Design of Experiments Course Landing Page
    • The Manufacturing Academy Courses
      • An Introduction to Reliability Engineering
      • Reliability Engineering Statistics
      • An Introduction to Quality Engineering
      • Quality Engineering Statistics
      • FMEA in Practice
      • Process Capability Analysis course
      • Root Cause Analysis and the 8D Corrective Action Process course
      • Return on Investment online course
    • Industrial Metallurgist Courses
    • FMEA courses Powered by The Luminous Group
    • Foundations of RCM online course
    • Reliability Engineering for Heavy Industry
    • How to be an Online Student
    • Quondam Courses
  • Calendar
    • Call for Papers Listing
    • Upcoming Webinars
    • Webinar Calendar
  • Login
    • Member Home
  • Barringer Process Reliability Introduction Course Landing Page
  • Upcoming Live Events
You are here: Home / Articles / A Scalable Model for Lean Product Development

by Robert Allen Leave a Comment

A Scalable Model for Lean Product Development

A Scalable Model for Lean Product Development

In my previous article we established the lean product development goal statement as:

Develop products that maximize customer value and minimize product cost, in the least amount of time, and at the least amount of product development cost.

We then derived high-level objectives as follows:

  • Better understand the customer (maximize customer value)
  • Do the right projects (product, project and portfolio value analysis)
  • Do projects right (minimize redesigns, waste and rework)
  • Level load the organization (minimize bottlenecks and resource constraints)
  • Create and re-use artifacts (standardize and sustain best practices)

These might be considered “enterprise” level objectives…some or all of the objectives might be part of a product development organizational strategy depending on type and/or quantity of development projects.

Let us start by listing lean objectives based the quantity of product development projects:

More projects generally require more governance and management, including managing resources across projects.

Several elements of lean are apparent:

  • reduce work-effort on the wrong projects
  • eliminate rogue projects
  • cancel projects that no longer make business sense
  • reduce bottlenecks by effectively managing resources
  • enforce or encourage process discipline

Note an element of ‘slowing-down-to-go-faster’ here….investing work-effort into project governance to achieve significant savings, and enable more valuable projects to be completed faster.

A tailored approach would also consider the type of product development project.  A project goal might be to demonstrate a minimum viable product (perhaps a start-up company) or pursue complete product commercialization (manufacturing company).

The graphic below provides some suggested lean product development objectives and initiatives accordingly.

A development process, with the ultimate goal of product commercialization, might place more emphasis on reducing design risk, design optimization & manufacturability.  Elements of lean enable the technical process by which customer value is maximized and product cost is minimized.

This brings us to our final category of enabling lean: making good business decisions.  Investing in a product or project is ultimately a business decision that can be improved with financial estimating and analysis.  Here again we consider the type of product development project, and emphasize customer value, product cost and project cost.

A business decision priority for demonstrating a minimum viable product might include (as a minimum) ensuring corresponding value to the customer.  Meanwhile, a more comprehensive financial analysis is more appropriate for many (or larger) projects going through complete commercialization.

Lean product development approaches are scalable based on several factors; a company may perform some project retrospectives, perform an internal survey or assessment, or begin with some awareness of tools and methodologies.  ….do you have too many projects? projects that weren’t ultimately successful? resource constraints? high risk of design rework? sub-optimized designs?  inadequate product margins? difficult-to-manufacture products?

The most effective and beneficial elements of lean enterprise product development could be down-selected.  Even without much project history, risk can be significantly reduced by starting with the basic elements of lean product development.  There are likely many opportunities to streamline your product development process.  Contact Rob Allen in the form below for additional information or an initial consultation.

Filed Under: Articles, on Leadership & Career, Product Development and Process Improvement

About Robert Allen

Robert Allen has over 25 years of professional experience in the areas of product development, process improvement and project management. Rob was a key contributor to numerous deployments of lean sigma and project management organizations, most notably with Honeywell and TE Connectivity. Included in Rob’s experience are multiple certifications and over 25 years of practice in the development, teaching, execution, and leadership of product lifecycle, lean product development, DFSS, lean six sigma, project management, systems engineering and supply chain.

« Telematic Analytics – Article Links
Engineering Manager – The Sasquatch of Leadership? »

Leave a Reply Cancel reply

Your email address will not be published. Required fields are marked *

Articles by Rob Allen
in the Product Development and Process Improvement series

Join Accendo

Receive information and updates about articles and many other resources offered by Accendo Reliability by becoming a member.

It’s free and only takes a minute.

Join Today

Join PD&PI

[display_form id=369] Your email is safe and the opt-in here provides your permission to send messages concerning the PD&PI article list plus special announcements. Privacy Policy

Recent Posts

  • Gremlins today
  • The Power of Vision in Leadership and Organizational Success
  • 3 Types of MTBF Stories
  • ALT: An in Depth Description
  • Project Email Economics

© 2025 FMS Reliability · Privacy Policy · Terms of Service · Cookies Policy