Accendo Reliability

Your Reliability Engineering Professional Development Site

  • Home
  • About
    • Contributors
    • About Us
    • Colophon
    • Survey
  • Reliability.fm
  • Articles
    • CRE Preparation Notes
    • NoMTBF
    • on Leadership & Career
      • Advanced Engineering Culture
      • ASQR&R
      • Engineering Leadership
      • Managing in the 2000s
      • Product Development and Process Improvement
    • on Maintenance Reliability
      • Aasan Asset Management
      • AI & Predictive Maintenance
      • Asset Management in the Mining Industry
      • CMMS and Maintenance Management
      • CMMS and Reliability
      • Conscious Asset
      • EAM & CMMS
      • Everyday RCM
      • History of Maintenance Management
      • Life Cycle Asset Management
      • Maintenance and Reliability
      • Maintenance Management
      • Plant Maintenance
      • Process Plant Reliability Engineering
      • RCM Blitz®
      • ReliabilityXperience
      • Rob’s Reliability Project
      • The Intelligent Transformer Blog
      • The People Side of Maintenance
      • The Reliability Mindset
    • on Product Reliability
      • Accelerated Reliability
      • Achieving the Benefits of Reliability
      • Apex Ridge
      • Field Reliability Data Analysis
      • Metals Engineering and Product Reliability
      • Musings on Reliability and Maintenance Topics
      • Product Validation
      • Reliability by Design
      • Reliability Competence
      • Reliability Engineering Insights
      • Reliability in Emerging Technology
      • Reliability Knowledge
    • on Risk & Safety
      • CERM® Risk Insights
      • Equipment Risk and Reliability in Downhole Applications
      • Operational Risk Process Safety
    • on Systems Thinking
      • Communicating with FINESSE
      • The RCA
    • on Tools & Techniques
      • Big Data & Analytics
      • Experimental Design for NPD
      • Innovative Thinking in Reliability and Durability
      • Inside and Beyond HALT
      • Inside FMEA
      • Institute of Quality & Reliability
      • Integral Concepts
      • Learning from Failures
      • Progress in Field Reliability?
      • R for Engineering
      • Reliability Engineering Using Python
      • Reliability Reflections
      • Statistical Methods for Failure-Time Data
      • Testing 1 2 3
      • The Manufacturing Academy
  • eBooks
  • Resources
    • Accendo Authors
    • FMEA Resources
    • Glossary
    • Feed Forward Publications
    • Openings
    • Books
    • Webinar Sources
    • Podcasts
  • Courses
    • Your Courses
    • Live Courses
      • Introduction to Reliability Engineering & Accelerated Testings Course Landing Page
      • Advanced Accelerated Testing Course Landing Page
    • Integral Concepts Courses
      • Reliability Analysis Methods Course Landing Page
      • Applied Reliability Analysis Course Landing Page
      • Statistics, Hypothesis Testing, & Regression Modeling Course Landing Page
      • Measurement System Assessment Course Landing Page
      • SPC & Process Capability Course Landing Page
      • Design of Experiments Course Landing Page
    • The Manufacturing Academy Courses
      • An Introduction to Reliability Engineering
      • Reliability Engineering Statistics
      • An Introduction to Quality Engineering
      • Quality Engineering Statistics
      • FMEA in Practice
      • Process Capability Analysis course
      • Root Cause Analysis and the 8D Corrective Action Process course
      • Return on Investment online course
    • Industrial Metallurgist Courses
    • FMEA courses Powered by The Luminous Group
    • Foundations of RCM online course
    • Reliability Engineering for Heavy Industry
    • How to be an Online Student
    • Quondam Courses
  • Calendar
    • Call for Papers Listing
    • Upcoming Webinars
    • Webinar Calendar
  • Login
    • Member Home
  • Barringer Process Reliability Introduction Course Landing Page
  • Upcoming Live Events
You are here: Home / Articles / on Product Reliability / Apex Ridge / Road Rally

by Adam Bahret Leave a Comment

Road Rally

Road Rally

So I wrote about how Mercedes has crummy reliability per Consumer Reports.  I then threw a zinger at the end of the article saying I do have a Mercedes in the stable.  So here is moment in time with her before we put her away for the winter last year.  You will see the love/hate bloom and a benchmark with a 40 year old Japanese car.

One Saturday last October the family and I did a spur of the moment road rally.  We grabbed the Datsun Z, 40 years old and under 30,000 miles (still a baby) and the Mercedes SL550 also under 30,000 miles (A cry baby).

Both cars have awesome performance and are totally different and thrilling experiences.  The Datsun is raw, you know you are driving a “machine” you can feel everything happening. It always seems mad at you that you aren’t driving harder.  Double clutching is a must if you want to come into corners at unacceptable speeds.  The Mercedes is an almost unbelievable instrument of science.  It somehow makes you feel like you are floating on a cloud but  still handles like it’s riding on rails. The 400 hp is going to break the stitching in the seat back from your body weight before the ridiculously large rear tires break loose.  It’s a dream to drive.

The Mercedes gave us so many headaches throughout the day that my wife actually cursed in front of the kids, and she is the one who wanted the car.  My Datsun never even hiccuped.  It’s 40 years older.  But it’s so simple.  Everything on it is because it has to be, there are no un-neccesary peripherals.  Nothing was permitted on the car unless it was proven to an insane extent to be reliable.  I have the reports from the field testing they did around the world in a book about the engineering program (shut up I asked for it for Christmas).  This little Japanese company, with a drastically declining market share, took their precious prototypes and sent them to the US to do extensive city testing in LA and harsh environment in the Rocky mountains. The details in the data sheets is amazing.  A wiper blade that didn’t have enough stress margin was taken as seriously as a puff of smoke from the motor or a strange stutter in acceleration.

I actually replicated some of these tests unknowingly last year.  I purchased the car in March 2017 from LA and drove it all the way back to Boston.  Talk about

a leap of faith.  Buying a 40 year old car you are told has a redicoulsy (really almost unbelievable) low original mileage of 23,000 and just hoping into it and driving 3,000 miles with only an Uber app as backup. I cut a section of the exhaust behind the muffler to confirm it’s mileage before leaving just out of curiosity.  Exhaust creates condensation that sites at low points and the time at high temp creates a very consistent degradation of the pipe from the inside out, Arrhenius model. The thickness showed that it was legit. I didn’t get ripped off, yeah!

It did the top of mountains in the snow and then the dessert in the same day, HALT. Then did 100 mph for 40 minutes straight to replicate what I used to do with these things when I was younger and stupid, Stress Margin, and almost all use case and environmental parameters, cold morning starts in the Northern Smokey Mountains, fast twisty turny stuff on Route 66, lots of start stop in LA.

The Mercedes on our road rally, a short 4 hour drive, had the convertible hard top get stuck because of a low voltage condition from the computer electrical system. It’s super cool where with the push of a button the hard panels folds into two pieces above your head, the trunk opens backwards and eats it. Then it looks like it was never there. But I would rather a cloth top with two manual latches if it’s going to be fickle. The computer system in the car is so extensive that it has it’s own power system including a 2nd full size car battery.  Then we noticed  the headlights and dash flickered when you hit the brakes hard, race car hard, because the computer and multiple solenoid driven hydraulic system has a large current draw I guess? Turns out the computer processing for the

brake system is pretty significant and sensitive. The windows started doing this weird thing where when you rolled them closed they would then go back down about 1/8″.  It felt like being taunted.

So The Mercedes and Datsun are both exactly what they are supposed to be.  The Mercedes is an insane marvel of what technology can be put into a car and the owner should say goodbye to it at a staggering depreciation and get a new one after about 3 years.  The Datsun was designed to be a reliable alternative to unreliable but high performance European sports cars like the Jaguar E Type.  As planned the Datsun Z saved the company a likely demise and significantly hurt the European car market in the US.

-Adam

Me with my original Z at 18 vs when I picked up this one. Shorter hair, same passion

Filed Under: Apex Ridge, Articles, on Product Reliability

About Adam Bahret

I am a Reliability engineer with over 20 years of experience in mechanical and electrical systems in many industries. I founded Apex Ridge Reliability as a firm to assist technology companies with the critical reliability steps in their product development programs and organizational culture.

« Reliability Amnesia!
Will reparable designs help reduce electronics waste? »

Leave a Reply Cancel reply

Your email address will not be published. Required fields are marked *

Article by Adam Bahret
in the Apex Ridge series

Join Accendo

Receive information and updates about articles and many other resources offered by Accendo Reliability by becoming a member.

It’s free and only takes a minute.

Join Today

Recent Articles

  • Today’s Gremlin – It’ll never work here
  • How a Mission Statement Drives Behavioral Change in Organizations
  • Gremlins today
  • The Power of Vision in Leadership and Organizational Success
  • 3 Types of MTBF Stories

© 2025 FMS Reliability · Privacy Policy · Terms of Service · Cookies Policy