Differing FMEA Approaches
Abstract
Carl and Fred discuss their overall approach to FMEA, what works and doesn’t work.
ᐅ Play Episode
Your Reliability Engineering Professional Development Site
by Carl S. Carlson Leave a Comment
Carl and Fred discuss their overall approach to FMEA, what works and doesn’t work.
ᐅ Play Episode
by Dianna Deeney Leave a Comment
In the realm of risk assessment and management, traditional tools like Failure Mode and Effects Analysis (FMEA) and risk matrices have been widely accepted as the norm. However, beneath the surface of these established methods lie hidden flaws of FMEA and risk matrices that can significantly impact the effectiveness of risk analysis and decision-making processes. The latest podcast episode takes a deep dive into these issues, offering listeners an exploration of the challenges posed by conventional risk assessment techniques.
The episode emphasizes the importance of staying informed and adapting to new methods in the ever-evolving landscape of risk management. By doing so, professionals can ensure that they are not only equipped to handle current challenges but also prepared to meet the demands of the future.
by Christopher Jackson Leave a Comment
Sometimes the equations we need to model reliability are just so complicated that we simply avoid them, or use other equations that are simpler but model the wrong thing (see some of my earlier webinars!). But it doesn’t have to be this way. Monte Carlo simulation is so simple that anyone who has access to Microsoft Excel can use it. What this means is that we don’t need to use complicated equations (like those use to model things like switching systems) and instead can use Microsoft Excel to help us get approximate (but really accurate) answers. Sound interesting? Join us for this webinar!
[Read more…]
by Mike Konrad Leave a Comment
This episode was recorded at SMTA’s Pan Pacific Strategic Electronics Symposium on the big island of Hawaii.
My guests on this episode are Dr. Chuck Bower, founder of PanPac, Keith Bryant, and Dr. Ron Lasky.
We discussed the history of PanPac, technologies introduced at PanPac, and what makes PanPac so unique. We also discuss Dartmouth College’s unique engineering innovations program.
by Carl S. Carlson Leave a Comment
Carl and Fred discuss reader questions on FMEA detection, a subject which can be challenging and confusing. Detection is a key part of FMEA during product development as well as in operation. This podcast will discuss some of the “knottiest” challenges with understanding detection in FMEA.
ᐅ Play Episode
by Christopher Jackson 2 Comments
Chris and Fred discuss Weibull Analysis and how it can help you can first take your ‘tentative’ steps to learn more about it.
ᐅ Play Episode
by Wim Vancauwenberghe Leave a Comment
In this episode, our host Wim Vancauwenberghe explores the transformative impact of digitisation on industrial maintenance. Join us for an insightful conversation with Kourosh Bahrami and Michael Honné from Henkel Adhesive Technologies, along with Peter Gijbels of Endress & Hauser. Our discussion sheds light on how technology is reshaping maintenance practices, addressing sustainability challenges, and bridging skills shortages in industrial settings. Discover the future of maintenance in the digital age.otes go here
by Akshay Athalye Leave a Comment
In this episode, I spoke with CMDR Simon Moore from the Royal Australian Navy and Truong Nguyen from Babcock. We discussed what drives a Reliability Culture in the Navy and how it can be improved. Additionally, we explore the differences between Maintenance and Reliability in the defense industry compared to Mining or Oil and Gas, and the starkly different consequences they entail
If you would like to join the RAN and work with amazing people like CMDR Moore then you can find additional information here. [Read more…]
Kirk and Fred discuss the fact that many times those on the assembly and production lines are the ones that have the most information for assembly issues and causes of failures, yet the information they have is not heard by the engineers and management that could improve it.
ᐅ Play Episode
Kirk and Fred discuss the many required tests before market release and post market ongoing reliability testing and why testing is so necessary.
ᐅ Play Episode
by Dianna Deeney Leave a Comment
Dianna Deeney interviews Fred Schenkelberg about getting information for product design, focusing on reliability engineering in new products.
This episode is part 2 of 2.
This interview is part of our series, “A Chat with Cross Functional Experts”. Our focus is speaking with people that are typically part of a cross-functional team within engineering projects. We discuss their viewpoints and perspectives regarding new products, the values they bring to new product development, and how they’re involved and work with product design engineering teammates.
by Fred Schenkelberg Leave a Comment
On one of my first vendor visits, they proudly showed us the control charts behind glass near the conference room. They were nicely printed, all in perfect control, and rather odd. A control chart belongs on the production line, where the operators make the measurements. They are of little value when automatically collected and printed out once a month for display-only purposes. [Read more…]
by Mike Konrad Leave a Comment
Optimization has become an important goal within the electronic assembly industry. While modern electronic assembly techniques utilize a variety of equipment, one specific type of equipment often consumes a disproportionate percentage of the overall equipment budget, that is the place machine. The cost of the machine, associated conveyors and feeders, require that the machine is running as often as possible.
The airline Industry refers to this as “wheels up” time. Airlines make money when the aircraft is in the air “wheels up”. On the other hand, anytime the wheels are down, the aircraft is not making money for the airline.
I listened to an interview a few years ago with the CEO of Southwest Airlines, a US discount carrier. Unlike most other airlines, Southwest does not charge its customers to check bags. The CEO was asked by the reporter why they have not joined the rest of the industry in charging for checked bags. The CEOs answer was genius. If Southwest Airlines began charging for check bags, it would actually slow down the boarding process as more and more passengers would drag their bags onto the aircraft most likely resulting in a number of those bags having to be checked at the gate.
Southwest Airlines is famous for having the fastest aircraft gate turns in the industry, frequently under 30 minutes. Yes Southwest airlines charged for checked baggage, it would require more time at the gate before the next flight would be ready to depart. That would result in fewer flight segments per aircraft per day. In other words, allowing customers to check bags for free equates to more “wheels up” time and, subsequently, more profit for the airline.
The same principal can apply to pick and place machines. When Pick and machines are running product, they are making presumably making money. When they sit idle, they are arguably costing money. What can assemblers do to improve the optimization or “wheels up” time on their pick and place machines?
My guest today, Larry Welk believes he has an answer. Larry Welk, a.k.a. Professor spice is the co-owner of Smart Splice, a manufacturer of tape splicing tools.
Larry will review tape splicing best practices and explain how tape splicing, when performed correctly, can lead to higher pick and place machine optimization.
So, buckle your seatbelt this podcast episode is officially wheels up!
Larry’s Contact Information:
Larry Welk
lwelk@smartsplice.com
by Greg Hutchins Leave a Comment
Greg and Fred discuss the importance and context of assumptions in data analysis.
ᐅ Play Episode
by Greg Hutchins Leave a Comment
Greg and Fred discuss AI – both the challenges and opportunities for quality and reliability professionals.
ᐅ Play Episode