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You are here: Home / Archives for Podcast Episodes

by Mike Konrad Leave a Comment

RM 141: Component Tape Splicing Best Practices with Larry (The Professor) Welk

RM 141: Component Tape Splicing Best Practices with Larry (The Professor) Welk

Component Tape Splicing Best Practices with Larry (The Professor) Welk

Optimization has become an important goal within the electronic assembly industry. While modern electronic assembly techniques utilize a variety of equipment, one specific type of equipment often consumes a disproportionate percentage of the overall equipment budget, that is the place machine. The cost of the machine, associated conveyors and feeders, require that the machine is running as often as possible.

The airline Industry refers to this as “wheels up” time. Airlines make money when the aircraft is in the air “wheels up”. On the other hand, anytime the wheels are down, the aircraft is not making money for the airline.

I listened to an interview a few years ago with the CEO of Southwest Airlines, a US discount carrier. Unlike most other airlines, Southwest does not charge its customers to check bags. The CEO was asked by the reporter why they have not joined the rest of the industry in charging for checked bags. The CEOs answer was genius. If Southwest Airlines began charging for check bags, it would actually slow down the boarding process as more and more passengers would drag their bags onto the aircraft most likely resulting in a number of those bags having to be checked at the gate.

Southwest Airlines is famous for having the fastest aircraft gate turns in the industry, frequently under 30 minutes. Yes Southwest airlines charged for checked baggage, it would require more time at the gate before the next flight would be ready to depart. That would result in fewer flight segments per aircraft per day. In other words, allowing customers to check bags for free equates to more “wheels up” time and, subsequently, more profit for the airline.

The same principal can apply to pick and place machines. When Pick and machines are running product, they are making presumably making money. When they sit idle, they are arguably costing money. What can assemblers do to improve the optimization or “wheels up” time on their pick and place machines?

My guest today, Larry Welk believes he has an answer. Larry Welk, a.k.a. Professor spice is the co-owner of Smart Splice, a manufacturer of tape splicing tools.

Larry will review tape splicing best practices and explain how tape splicing, when performed correctly, can lead to higher pick and place machine optimization.

So, buckle your seatbelt this podcast episode is officially wheels up!

Larry’s Contact Information:
Larry Welk
lwelk@smartsplice.com

Video of the Month recommended by Professor Splice

[Read more…]

Filed Under: Reliability Matters

by Greg Hutchins Leave a Comment

SOR 955 Data Analysis Assumptions

SOR 955 Data Analysis Assumptions

Data Analysis Assumptions

Abstract

Greg and Fred discuss the importance and context of assumptions in data analysis.
ᐅ Play Episode

Filed Under: Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance

by Greg Hutchins Leave a Comment

SOR 954 Ai Challenges and Opportunities

SOR 954 Ai Challenges and Opportunities

AI Challenges and Opportunities

Abstract

Greg and Fred discuss AI – both the challenges and opportunities for quality and reliability professionals.
ᐅ Play Episode

Filed Under: Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance

by Michael Pfeifer, Ph.D., P.E. Leave a Comment

MC 025 Engineering Mistakes, Causes, and Prevention

MC 025 Engineering Mistakes, Causes, and Prevention

Engineering Mistakes, Causes, and Prevention

Engineering and producing a product or structure involves many decisions and actions, and occasionally mistakes are made. Sometimes they are easy to fix and not costly. Other times the mistakes take a great deal of effort and money to fix. Regardless, the general categories of mistakes can be put into two categories – mistakes due to process or procedure errors and mistakes due to ignorance.

In this episode Michael discusses these types of mistakes, their causes, and ways to prevent them from occurring.

To learn more about check out this video and article.


[Read more…]

Filed Under: Metal Conversations

by Greg Hutchins Leave a Comment

AI Product Development and Deployment

AI Product Development and Deployment

AI Product Development and Deployment

podcast episode with speaker Greg Hutchins

AI is or will be integrated into every product and service. The world of AI product development is really confusing. What is required? What are good practices? What’s next?

Greg will discuss the critical architecture and design practices that need to be considered in AI product development and deployment. Why should you attend? AI knowledge, skills and abilities are now recognized as a prerequisite for continued employment, development, and promotion for ALL knowledge workers. [Read more…]

Filed Under: Accendo Reliability Webinar Series

by Philip Sage Leave a Comment

SOR 953 Robustness

SOR 953 Robustness

Robustness

Abstract

Philip and Fred discuss the idea of a robust design for a product or system.
ᐅ Play Episode

Filed Under: Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance

by Philip Sage Leave a Comment

SOR 952 Vintage Experience

SOR 952 Vintage Experience

Vintage Experience

Abstract

Philip and Fred discuss the value of the experience our co-workers may be able to share.

  • How important is Mentoring in the Workplace? Should we all be mentors?
  • How do we collaborate with a cross functional team that is built through the many generations and Leveridge the experience and foster the growth of a recent addition to your workforce.
  • How do we build a team and best advantage the walking encyclopedia? Coporate knowledge and Cross pollination of great ideas through effective collaboration techniques.
  • What techniques are best to merge grey haired knowledge with the arrogance of youth?
    ᐅ Play Episode

Filed Under: Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance

by Dianna Deeney Leave a Comment

QDD 139 Getting Information for Product Design with Fred Schenkelberg (A Chat with Cross-Functional Experts) – Part 1

QDD 139 Getting Information for Product Design with Fred Schenkelberg (A Chat with Cross-Functional Experts) – Part 1

Getting Information for Product Design with Fred Schenkelberg (A Chat with Cross-Functional Experts) – Part 1

Dianna Deeney interviews Fred Schenkelberg about getting information for product design, focusing on reliability engineering in new products.

This episode is part 1 of 2.

This interview is part of our series, “A Chat with Cross Functional Experts”. Our focus is speaking with people that are typically part of a cross-functional team within engineering projects. We discuss their viewpoints and perspectives regarding new products, the values they bring to new product development, and how they’re involved and work with product design engineering teammates.

 

[Read more…]

Filed Under: Quality during Design

by Christopher Jackson 2 Comments

The MTBF and Modeling System Reliability

The MTBF and Modeling System Reliability

The MTBF and Modeling System Reliability

podcast episode with speaker Chris Jackson

The Mean Time Between Failure (MTBF) appears in lots of textbooks and standards, so it must be really important … right? Well, not really. The MTBF is the most overused and misunderstood term in reliability engineering, including system reliability modeling, where we can find textbooks and standards with equations that allow you to calculate system MTBF from component MTBFs. If you are unsure why the MTBF is bad, especially for system reliability modeling, then join us for this webinar, where we will illustrate with pictures (not equations) what the MTBF is and how bad it can be to focus on it as a reliability performance metric.
[Read more…]

Filed Under: Accendo Reliability Webinar Series

by Keith Fong Leave a Comment

WQW 019: Two Obstacles to Continuous Improvement

WQW 019: Two Obstacles to Continuous Improvement

Two Obstacles to Continuous Improvement

Continuous improvement is predicated on problem solving, you’re closing a gap between the current state and an ideal state. However, problem solving, thus continuous improvement, is often not that successful, especially if you are attempting to reach the ideal state.

I believe that there are two fundamental reasons that I share in this episode of Way of the Quality Warrior podcast: lack of imagination and lack of alignment.

There is a reference to the book The Power of Positive Parenting by Dr. Glenn Latham. It’s not just for parents—authority figures can use this, too.

I talk about GE and Jack Welch. Much of what I think is expressed by David Gelles in his book Jack Welch: The Man Who Broke Capitalism . Gelles was interviewed by Jeffrey Pfeffer at the Stanford Graduate School of Business in 2022. Here’s the link: David Gelles Interview–Stanford 2022 (YouTube)

I also talk about Boeing (a company that has had multiple leaders from GE who worked under Jack Welch). John Oliver’s Last Week Tonight (HBO) episode about Boeing’s history and decline is entertaining, thorough, and sound.

You can contact the podcast host, Keith Fong, at the website Way of the Quality Warrior

[Read more…]

Filed Under: Way of the Quality Warrior

by Mike Konrad 2 Comments

RM 140: Circuit Board Design and Acquisition Best Practices

RM 140: Circuit Board Design and Acquisition Best Practices

Circuit Board Design and Acquisition Best Practices

This episode is a little different from our usual episodes. First of all, it’s a dual-branded episode. It’s both a Reliability Matters Podcast and an Ecosystem podcast episode. The Ecosystem podcast host Judy Warner will join me for an unusual topic, at least for The Reliability Matters Podcast.
Most of my audience are assemblers of circuit assemblies. Our world begins with a bare board. I reminded of the biblical passage “the Wiseman built his house upon the rock”. Circuit boards are the foundation from which we build our products upon.

There’s so much that goes into the design and fabrication of a bare circuit board. Who designs these boards, what criteria were they given, what materials did they choose, where are they made, how much do they cost, and, perhaps most importantly in our world, how easy are they to assemble?
To help answer these and so many other questions, Judy and I have assembled an expert panel of board designers.

Our expert panel consists of Gerry Partida, Vice President of Technology at Summit Interconnect and Julie Ellis, Field applications engineering manager for TTM Technologies.

Contact Information:
Judy Warner
EEcosystem Podcast
judy.warner@impacttechmarketing.com

Julie Ellis
TTM Technologies
julie.ellis@ttm.com

Gerry Partida
Summit Interconnect
gerry.partida@summitinterconnect.com

[Read more…]

Filed Under: Reliability Matters

by Carl S. Carlson Leave a Comment

SOR 951 Shorter Lifespan of Large Appliances

SOR 951 Shorter Lifespan of Large Appliances

Shorter Lifespan of Newer Appliances

Abstract

Carl and Fred discuss an article from the Wall Street Journal describing how newer appliances tend to have more complexity and shorter lifespans, and what can be done to reverse the trend.
ᐅ Play Episode

Filed Under: Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance

by Carl S. Carlson Leave a Comment

SOR 950 Value of Design FMEA

SOR 950 Value of Design FMEA

Value of Design FMEA

Abstract

Carl and Fred discuss an interesting question from a listener about modeling the money value of Design FMEAs.
ᐅ Play Episode

Filed Under: Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance

by Wim Vancauwenberghe Leave a Comment

AP 003: Revolutionizing Asset Performance: The Power of Maintenance Logfile Mining

AP 003: Revolutionizing Asset Performance: The Power of Maintenance Logfile Mining

Revolutionizing Asset Performance: The Power of Maintenance Logfile Mining

Join us on this episode of the Asset Performance Podcast as we delve into the transformative world of AI Maintenance Logfile Mining with Tom Rombouts, the Director of Data-Driven Solutions at I-care. Discover how AI-driven methodologies are changing the game for maintenance managers, asset managers, and reliability engineers, enabling them to achieve higher asset reliability, cost performance, resilience, and sustainability. Learn how I-care’s innovative approach uses AI to uncover hidden issues, optimize maintenance strategies, and drive meaningful improvements in asset performance.

[Read more…]

Filed Under: Asset Performance

by Christopher Jackson Leave a Comment

SOR 949 Forecasting Returns

SOR 949 Forecasting Returns

Forecasting Returns

Abstract

Chris and Fred discuss how you go about forecasting returns … and understanding things like warranty reliability for products that are ‘shipped all over the place? … at different times? Sound familiar?
ᐅ Play Episode

Filed Under: Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance

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