Your Reliability Engineering Professional Development Site
Chris and Fred discuss Military Handbook 217 Version F for the ‘Reliability Prediction of Electronic Equipment’ or MIL-HDBK 217F … and why being forced to use it is borderline evil.
ᐅ Play Episode
Blink and you’ll miss it, Quality During Design is taking a short, well-deserved break. We’ve journeyed together through a whopping 136 episodes over the last two years and eight months, and now it’s time for us to recharge, refocus, and return with a bang in a few weeks. While we are not releasing new episodes during this period, we’re excited to stay connected with you through our weekly email newsletters, loaded with the same quality content, professional wisdom, and valuable tips that you’ve come to expect from us.
Is there a particular topic you’d love us to tackle in future episodes? Now is the perfect time to share your thoughts! We’re eager to hear from you, so reach out via email or social media with your questions, feedback, or suggestions. Let’s continue to build this community together during our short hiatus.
I want to thank you for your support and participation. We’re already excited to return to your favorite podcast platforms soon with a fresh perspective, exciting guests, and a renewed commitment to bringing you the best insights into quality and reliability in design. Until then, stay inspired, curious, and in touch!
We do not “do reliability”. “Reliability” doesn’t just happen to a product – well, it does with or without our intervention. To achieve the stated reliability objectives for a new product or production line, we can trust to luck or sort out what needs to happen to realize the objectives. [Read more…]
We are all aware of the supply chain issues our industry has faced. Beginning with electronic components, it has spread to so many other types of parts are industry relies on. Fortunately, it looks like we are beginning to come out the other end of the supply chain shortage.
But the supply chain problems have further spread to the labor market. If you are in a position to hire people for your company, you know firsthand how difficult that process can be today.
Adding to the level of labor acquisition difficulties is the great “Silver Tsunami”, otherwise known as the great retirement.
As I mentioned on our last episode, episode number 130, the fact is, baby boomers are entering retirement in greater numbers. According to government data, from now until 2030, 10,000 Baby Boomers each day will hit retirement age. Millions will begin to officially retire.
Some of these retirees are designated subject matter experts within their companies. Not only are people retiring, they are taking with them a vault of valuable knowledge.
This has created an even larger demand for consultants within our industry. I’ve had several industry consultants on my show over the last few years, including today’s guest.
And who is today’s Guest? Legendary industry consultant, Bob Willis. If you’ve been in this industry longer than 18 seconds, there’s a good chance you’ve at least heard his name. If you’ve been in this industry for virtually any length of time, there’s a good chance you’ve seen his videos, read his books, or watched him present at numerous industry conferences and symposiums. If I reviewed Bob’s complete professional biography, it would take an entire episode. Here’s my conversation with my friend and colleague, Bob Willis.
During our conversation, we discussed Bob’s newest book, “Robotic Soldering Inspection and Defect Guide”.
Anyone who makes a donation to Bob’s chosen charity will receive a download of his book as well as access to Bob’s complete book collection:
• Robotic Soldering Inspection and Defect Guide
• Pin in Hole Intrusive Reflow Desing, Assembly & Defect Guide
• Package On Package Assembly Inspection & Quality Control
• Solder Paste Print Inspection & Defect Guide
• Lead-Free Defect Guide 3
• Conformal Coating Inspection & Defect Guide
• QFN LGA Assembly Inspection & Defect Guide
• PCB Surface Finishes Inspection & Defect Guide
• Cleaning & Contamination Defect Guide
Click below for more information:
https://www.justgiving.com/page/bob-willis-roboticsolderingbook
Kirk and Fred discuss using Design for Reliability (DFR) for reliability development of a new product.
ᐅ Play Episode
Kirk and Fred discuss the use and tradeoffs of using external environmental testing and failure analysis labs versus having in-house equipment
ᐅ Play Episode
Dianna Deeney interviews Jeffrey Lewis about new product development: how timing the right activities can lead to product success.
This interview is part of our series, “A Chat with Cross Functional Experts”. Our focus is speaking with people that are typically part of a cross-functional team within engineering projects. We discuss their viewpoints and perspectives regarding new products, the values they bring to new product development, and how they’re involved and work with product design engineering teammates.
Jeff is a senior director of corporate quality at Globus Medical. He’s a quality, reliability, risk management and product development professional. He is experienced at building quality into products, manufacturing processes and all business processes. Jeff is an accomplished executive with experience directing design and development and quality staff to meet company goals and objectives.
Jeff’s wealth of experience and insights provide a roadmap for quality and reliability in product design, making it a must-listen for all in product development and design.
But there are other things in the martial arts that could be adopted to drive continuous improvement. In particular, the idea of the “yielding art” of Jiu Jitsu where the opponents’ energy is used to defeat them. This episode discusses applying that idea in several contexts when solving problems.
Paul O’Neill, CEO of Alcoa from 1981 to 1999 is referenced. After listening to this episode, check out these videos on YouTube. This is a leader who demonstrates how to use organizational energy to overcome obstacles and attain excellence.
Philip and Fred discuss the first basic steps when confronted with a pile of data.
Chris and Fred discuss how to approach reliability objectives and testing for consumable elements of a product or system.
ᐅ Play Episode
What if you could shift your approach in product design to focus on what really matters, and thereby create products that truly resonate with your customers?
We’ve been discovering the importance of considering a variety of inputs early in the design process. Now, we navigate the challenge of prioritizing these inputs to make the crucial trade-off decisions that can make or break your product.
We journey through the world of early concept development, discussing how setting priorities can ensure we deliver what’s truly important. We look at how these priorities can guide the product development process and how they can be adjusted when new information arises. From surprising test failures to unexpected customer issues, we explore how to reassess our priorities based on these fresh insights.
Along the way, I’ll be sharing more tools and techniques from previous episodes to help you prioritize your ideas effectively. Get ready to enhance your approach to product design and development and create products that your customers will love!
Philip and Fred discuss a fundamental element of all statistical analysis.
ᐅ Play Episode
Carl and Fred discuss the process of reliability, which also happens to be the name of their new book. They answer the question “why is reliability a process”? and discuss what happens if reliability is only approached as a series of methods.
ᐅ Play Episode
Gain insights into working effectively with cross-functional teams, collecting invaluable design inputs without succumbing to the overwhelming flow of information.
We’ll discuss the magic behind the ‘concept space’, an efficient approach to dissect potential customer experiences, streamlining concept development at the start.
What about after that high-level concept development, when we begin our engineering design?
Early engineering diagrams can prove instrumental in evaluating modularity, layout, and interactions in product design with a team. Dianna guides us through part of a Quality During Design course lesson, shedding light on how these diagrams can be used. Each function has a different reason to look at these three aspects of product design, and it’s worth asking to help us achieve Design for Excellence.
Learn how the collective wisdom of these teams can influence design choices, ensuring that the final product appeases both the internal and external customers. So, buckle up for this enlightening episode as we demystify product design and stress the crucial role of a synchronized team effort.
We often use the word ‘quality’ to describe products that are manufactured with minimal defects (… and within tolerances). If you are involved in the field of quality (and manufacturing), then you might have heard of ‘capability indices.’ These are simple numbers that essentially describe the ‘quality’ of things being manufactured. There are certain guidelines and industry ‘standards’ for what these numbers should be. Have you ever heard of the ‘6 sigma’? It promotes a capability index of two (2). But what does this mean? These numbers also correspond with the fraction of defective products. Want to learn what these capability indices mean? … and how to get them? … and how to convert them to things like Parts Per Million (PPM) defects? Or better yet … if you need to learn a bit more about manufacturing and how we measure quality in general? Join us for this webinar.