Accendo Reliability

Your Reliability Engineering Professional Development Site

  • Home
  • About
    • Contributors
    • About Us
    • Colophon
    • Survey
  • Reliability.fm
  • Articles
    • CRE Preparation Notes
    • NoMTBF
    • on Leadership & Career
      • Advanced Engineering Culture
      • ASQR&R
      • Engineering Leadership
      • Managing in the 2000s
      • Product Development and Process Improvement
    • on Maintenance Reliability
      • Aasan Asset Management
      • AI & Predictive Maintenance
      • Asset Management in the Mining Industry
      • CMMS and Maintenance Management
      • CMMS and Reliability
      • Conscious Asset
      • EAM & CMMS
      • Everyday RCM
      • History of Maintenance Management
      • Life Cycle Asset Management
      • Maintenance and Reliability
      • Maintenance Management
      • Plant Maintenance
      • Process Plant Reliability Engineering
      • RCM Blitz®
      • ReliabilityXperience
      • Rob’s Reliability Project
      • The Intelligent Transformer Blog
      • The People Side of Maintenance
      • The Reliability Mindset
    • on Product Reliability
      • Accelerated Reliability
      • Achieving the Benefits of Reliability
      • Apex Ridge
      • Field Reliability Data Analysis
      • Metals Engineering and Product Reliability
      • Musings on Reliability and Maintenance Topics
      • Product Validation
      • Reliability by Design
      • Reliability Competence
      • Reliability Engineering Insights
      • Reliability in Emerging Technology
      • Reliability Knowledge
    • on Risk & Safety
      • CERM® Risk Insights
      • Equipment Risk and Reliability in Downhole Applications
      • Operational Risk Process Safety
    • on Systems Thinking
      • Communicating with FINESSE
      • The RCA
    • on Tools & Techniques
      • Big Data & Analytics
      • Experimental Design for NPD
      • Innovative Thinking in Reliability and Durability
      • Inside and Beyond HALT
      • Inside FMEA
      • Institute of Quality & Reliability
      • Integral Concepts
      • Learning from Failures
      • Progress in Field Reliability?
      • R for Engineering
      • Reliability Engineering Using Python
      • Reliability Reflections
      • Statistical Methods for Failure-Time Data
      • Testing 1 2 3
      • The Manufacturing Academy
  • eBooks
  • Resources
    • Accendo Authors
    • FMEA Resources
    • Glossary
    • Feed Forward Publications
    • Openings
    • Books
    • Webinar Sources
    • Podcasts
  • Courses
    • Your Courses
    • Live Courses
      • Introduction to Reliability Engineering & Accelerated Testings Course Landing Page
      • Advanced Accelerated Testing Course Landing Page
    • Integral Concepts Courses
      • Reliability Analysis Methods Course Landing Page
      • Applied Reliability Analysis Course Landing Page
      • Statistics, Hypothesis Testing, & Regression Modeling Course Landing Page
      • Measurement System Assessment Course Landing Page
      • SPC & Process Capability Course Landing Page
      • Design of Experiments Course Landing Page
    • The Manufacturing Academy Courses
      • An Introduction to Reliability Engineering
      • Reliability Engineering Statistics
      • An Introduction to Quality Engineering
      • Quality Engineering Statistics
      • FMEA in Practice
      • Process Capability Analysis course
      • Root Cause Analysis and the 8D Corrective Action Process course
      • Return on Investment online course
    • Industrial Metallurgist Courses
    • FMEA courses Powered by The Luminous Group
    • Foundations of RCM online course
    • Reliability Engineering for Heavy Industry
    • How to be an Online Student
    • Quondam Courses
  • Calendar
    • Call for Papers Listing
    • Upcoming Webinars
    • Webinar Calendar
  • Login
    • Member Home
  • Barringer Process Reliability Introduction Course Landing Page
  • Upcoming Live Events
You are here: Home / Articles / Free Safety And Reliability Resources

by Sanjeev Saraf Leave a Comment

Free Safety And Reliability Resources

Free Safety And Reliability Resources

A listing of online tools and resources that may interest safety or reliability professionals. Always check how well the tools work before using for serious decisions.

  • AIChE Chemical reactivity worksheet: https://www.aiche.org/ccps/resources/chemical-reactivity-worksheet

The Chemical Reactivity Worksheet (CRW) is a free software program you can use to find out about the chemical reactivity of thousands of common hazardous chemicals, compatibility of absorbents, and suitability of materials of construction in chemical processes.

  • EPA Consequence modeling software (empirical models), ALOHA: https://www.epa.gov/cameo/aloha-software

ALOHA allows you to enter details about a real or potential chemical release, and then it will generate threat zone estimates for various types of hazards.  ALOHA can model toxic gas clouds, flammable gas clouds, BLEVEs (Boiling Liquid Expanding Vapor Explosions), jet fires, pool fires, and vapor cloud explosions.

  • NIST CFD modeling for fire and smoke, Fire dynamic simulator (FDS): https://pages.nist.gov/fds-smv/

Fire Dynamics Simulator (FDS) is a large-eddy simulation (LES) code for low-speed flows, with an emphasis on smoke and heat transport from fires.

  • Kenexis Open PHA, HAZOP, LOPA: https://www.kenexis.com/software/openpha/

Open PHA is a free application in its desktop format, downloadable for Windows, Mac, and Linux.

  • ALD, Fault Tree Analysis: https://www.fault-tree-analysis-software.com

Create fault tree, calculate probability, get the reports and save the fault tree to your own computer.

  • ALD, Failure rate and MTBF estimator: https://aldservice.com/Reliability-Software/free-mtbf-calculator.html

Free software for Reliability Prediction. You enter electronic or mechanical component data and receive its predicted MTBF (Mean Time Between Failures) and Failure Rate.

  • ThinkReliability, Root cause analysis excel template: https://offers.thinkreliability.com/root-cause-analysis-excel-template

Fee root cause analysis excel template contains a worksheet to help  with root cause investigations.

  • TNO books for consequence modeling and risk analysis (pdf): https://www.gexcon.com/products-services/coloured-books/

The “Coloured Books” are used around the world as valuable standard reference material in safety studies.
Yellow book: Methods for the calculation of Physical Effects Due to releases of hazardous materials
Green book: Methods for the determination of possible damage to people and objects resulting from releases of hazardous materials
Purple book: Guidelines for quantitative risk assessment
Red book: Methods for determining and processing probabilities

  • ProSIS, SIL verification: https://www.prosisfse.com/sil-verification/

A simple and easy to use user interface with pre-built fault trees. The fully functional Web based tool is available to use for free with limited usage.

Filed Under: Articles, on Risk & Safety, Operational Risk Process Safety

About Sanjeev Saraf

Reduce risks, Increase Uptime, Reduce costs

I did my first litigation support work in 2000.

Since then I have been obsessed with preventing future failures. Some of these failures can have catastrophic consequences.

Having tried various techniques, learning / unlearning “latest” paradigms, it is clear we have a long way to go!

But instead of thoughtful work, what I mostly see are platitudes and oversimplifications. No keen practical insights!

I want to change that.

« The #1 Thing That Changes Your Life and Propels Your Career
Maintenance and Reliability Best Practices: Block Diagrams »

Leave a Reply Cancel reply

Your email address will not be published. Required fields are marked *

Photo of Sanjeev SarafArticles by Sanjeev Saraf
in the Operational Risk, Process Safety article series

Join Accendo

Receive information and updates about articles and many other resources offered by Accendo Reliability by becoming a member.

It’s free and only takes a minute.

Join Today

Recent Posts

  • Gremlins today
  • The Power of Vision in Leadership and Organizational Success
  • 3 Types of MTBF Stories
  • ALT: An in Depth Description
  • Project Email Economics

© 2025 FMS Reliability · Privacy Policy · Terms of Service · Cookies Policy