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You are here: Home / Articles / Fault Tree Analysis 8 Step Process

by Fred Schenkelberg 11 Comments

Fault Tree Analysis 8 Step Process

Fault Tree Analysis 8 Step Process

Fault Tree Analysis (FTA) provides a means to logically and graphically display the paths to failure for a system or component. One way to manage a complex system is to start with a  reliability block diagram (RBD). Then create a fault tree for each block in the RBD.

Whether a single block or a top level fault for a system the basic process to create a fault tree follows a basic pattern.

1. Define the system. This includes the scope of the analysis including defining what is considered a failure. This becomes important when a system may have an element fail or a single function fails and the remainder of the system still operates.

2. Define top-level faults. Whether for a system or single block define the starting point for the analysis by detailing the failure of interest for the analysis.

3. Identify causes for top-level fault. What events could cause the top level fault to occur? Use the logic gate symbols to organize which causes can cause the failure alone (or), or require multiple events to occur before the failure occurs (and).

4. Identify next level of events. Each event leading to the top level failure may also have precipitating events.

5. Identify root causes. For each event above continue to identify precipitating events or causes to identify the root or basic cause of the sequence of events leading to failure.

6. Add probabilities to events. When possible add the actual or relative probability of occurrence of each event.

7. Analysis the fault tree. Look for the most likely events that lead to failure, for single events the initiate multiple paths to failure, or patterns related to stresses, use, or operating conditions. Identify means to resolve or mitigate paths to failure.

8. Document the FTA. Beyond the fault tree, graphics include salient notes from the discussion and action items.

FTA is a convent means to logically think through the many ways a failure may occur. It provides insights that may lead to product improvements or process controls.


Related:

Benefits of Fault Tree Analysis (article)

Intro to Fault Tree Analysis (article)

Fault Tolerance Basics (article)

 

Filed Under: Articles, CRE Preparation Notes, Reliability in Design and Development Tagged With: Fault/Success Tree Analysis (FTA/STA)

About Fred Schenkelberg

I am the reliability expert at FMS Reliability, a reliability engineering and management consulting firm I founded in 2004. I left Hewlett Packard (HP)’s Reliability Team, where I helped create a culture of reliability across the corporation, to assist other organizations.

« Benefits of Fault Tree Analysis
Sources of Variation »

Comments

  1. Mulyadi says

    May 1, 2015 at 1:19 AM

    Hi Fred. Thank you for the informative step-by-step revelations process of FTA. I am novice to this. I have seen FTA’s, which have the “OR”s & “AND”s. It would be great if you have an example of a complete FTA.

    Reply
    • Fred Schenkelberg says

      May 1, 2015 at 1:24 AM

      Hi Mulyadi, I’ll look into developing a couple full examples. In the meantime there are a few that are available online. This slideset from NASA, http://www.hq.nasa.gov/office/codeq/risk/docs/ftacourse.pdf, has a couple pretty good examples.

      Cheers,

      Fred

      Reply
  2. David Olsen says

    April 3, 2020 at 2:55 PM

    Are there any companies using Artificial Analysis t to perform Fault Tree Analyses?

    Reply
    • Fred Schenkelberg says

      April 4, 2020 at 8:41 AM

      Hi David, if you mean artificial intelligence, I’m not sure. If it’s artificial analysis I’ve no idea what that means other than the way my roommate did homework in college, at times. cheers, Fred

      Reply
  3. Gaki Zangmo says

    October 25, 2020 at 2:32 AM

    Hi, can FTA be used to find the values of reliability indices for reliability analysis?

    Reply
    • Fred Schenkelberg says

      October 25, 2020 at 7:47 AM

      Hi Gaki,

      Technically yes it can, yet there are better tools to estimate reliability for an item or function. The FTA starts with a top unwanted outcome (like system failure or power supply failure) then lays out the various paths of events that may lead to the unwanted top event. Then working out the probability of each element in all the paths one can sort out the probability of the top event.

      I tend to use a reliability block diagram to organize the reliability information and conduct calculations – at least for me it’s easier.

      cheers,

      Fred

      Reply
  4. huma says

    June 7, 2022 at 7:40 AM

    helo sir how i can make the fault tree analysis diagram of event management system

    Reply
    • Fred Schenkelberg says

      June 7, 2022 at 7:46 AM

      Hi – not familiar with an event management system, yet the typical use of an FTA is to start with the top unwanted outcome – and work through the process to identify elements that could lead to the unwanted outcome.
      cheers,

      Fred

      Reply
      • huma says

        June 7, 2022 at 7:59 AM

        sir any help please

        Reply
        • Fred Schenkelberg says

          June 7, 2022 at 8:03 AM

          well, for the event management system, what would be an unwanted outcome, a failure of the system? That then would be the top block, then follow the remaining steps outlined in the article.

          Reply

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