Accendo Reliability

Your Reliability Engineering Professional Development Site

  • Home
  • About
    • Contributors
    • About Us
    • Colophon
    • Survey
  • Reliability.fm
  • Articles
    • CRE Preparation Notes
    • NoMTBF
    • on Leadership & Career
      • Advanced Engineering Culture
      • ASQR&R
      • Engineering Leadership
      • Managing in the 2000s
      • Product Development and Process Improvement
    • on Maintenance Reliability
      • Aasan Asset Management
      • AI & Predictive Maintenance
      • Asset Management in the Mining Industry
      • CMMS and Maintenance Management
      • CMMS and Reliability
      • Conscious Asset
      • EAM & CMMS
      • Everyday RCM
      • History of Maintenance Management
      • Life Cycle Asset Management
      • Maintenance and Reliability
      • Maintenance Management
      • Plant Maintenance
      • Process Plant Reliability Engineering
      • RCM Blitz®
      • ReliabilityXperience
      • Rob’s Reliability Project
      • The Intelligent Transformer Blog
      • The People Side of Maintenance
      • The Reliability Mindset
    • on Product Reliability
      • Accelerated Reliability
      • Achieving the Benefits of Reliability
      • Apex Ridge
      • Field Reliability Data Analysis
      • Metals Engineering and Product Reliability
      • Musings on Reliability and Maintenance Topics
      • Product Validation
      • Reliability by Design
      • Reliability Competence
      • Reliability Engineering Insights
      • Reliability in Emerging Technology
      • Reliability Knowledge
    • on Risk & Safety
      • CERM® Risk Insights
      • Equipment Risk and Reliability in Downhole Applications
      • Operational Risk Process Safety
    • on Systems Thinking
      • Communicating with FINESSE
      • The RCA
    • on Tools & Techniques
      • Big Data & Analytics
      • Experimental Design for NPD
      • Innovative Thinking in Reliability and Durability
      • Inside and Beyond HALT
      • Inside FMEA
      • Institute of Quality & Reliability
      • Integral Concepts
      • Learning from Failures
      • Progress in Field Reliability?
      • R for Engineering
      • Reliability Engineering Using Python
      • Reliability Reflections
      • Statistical Methods for Failure-Time Data
      • Testing 1 2 3
      • The Manufacturing Academy
  • eBooks
  • Resources
    • Accendo Authors
    • FMEA Resources
    • Glossary
    • Feed Forward Publications
    • Openings
    • Books
    • Webinar Sources
    • Podcasts
  • Courses
    • Your Courses
    • Live Courses
      • Introduction to Reliability Engineering & Accelerated Testings Course Landing Page
      • Advanced Accelerated Testing Course Landing Page
    • Integral Concepts Courses
      • Reliability Analysis Methods Course Landing Page
      • Applied Reliability Analysis Course Landing Page
      • Statistics, Hypothesis Testing, & Regression Modeling Course Landing Page
      • Measurement System Assessment Course Landing Page
      • SPC & Process Capability Course Landing Page
      • Design of Experiments Course Landing Page
    • The Manufacturing Academy Courses
      • An Introduction to Reliability Engineering
      • Reliability Engineering Statistics
      • An Introduction to Quality Engineering
      • Quality Engineering Statistics
      • FMEA in Practice
      • Process Capability Analysis course
      • Root Cause Analysis and the 8D Corrective Action Process course
      • Return on Investment online course
    • Industrial Metallurgist Courses
    • FMEA courses Powered by The Luminous Group
    • Foundations of RCM online course
    • Reliability Engineering for Heavy Industry
    • How to be an Online Student
    • Quondam Courses
  • Calendar
    • Call for Papers Listing
    • Upcoming Webinars
    • Webinar Calendar
  • Login
    • Member Home
  • Barringer Process Reliability Introduction Course Landing Page
  • Upcoming Live Events
You are here: Home / Articles / Environment Element of Reliability Goal

by Fred Schenkelberg Leave a Comment

Environment Element of Reliability Goal

Environment Element of Reliability Goal

This element of a reliability requirement answers the questions of where and under what conditions the product should operate.

It includes storage, transportation, and installation conditions too. One way to think of the environment is to consider the weather around the device. Temperature, humidity, preoccupation, etc.

 

Stresses acting on the product

Another element of the environment includes stresses acting on the product.

This may include vibration, force, dust, corrosive gases or liquids, lubricants, solar radiation, voltage, current, and many others. The full set of environmental conditions for any product is quite large. The focus should be on the few environmental conditions which adversely impact the product performance over time.

Imagine the product during transport to or from the point of sale. Detail the set of environmental conditions that the product may encounter. The same for storage and installation. The three different phases of the product life may encounter very different sets of conditions.

This also applies to products that during use may experience very different conditions. An aircraft is a classic example as parked at the gate, rolling on the runway, takeoff, flight, and landing each may experience very different conditions and stresses.

 

Power stresses

For products that operate with supplied power, consider the impact of voltage spikes, sags, drops, and other power line anomalies.

Few products can withstand a direct lightning strike, yet a nearby strike will cause a large voltage spike that may encounter your product. If purchasing a power supply to include in your product, does your supplier fully understand the set of power line conditions where you expect to deploy your product?

Nature of the use

Another example is the nature of the use by the set of possible customers. Some may use the product every day and others only once a month. The set of conditions professional cyclists may expose a bicycle to include a wider range of weather conditions and much higher stresses than a recreational cyclist on the same equipment.

 

What leads to failure?

To narrow down the set of environmental conditions to a practical list, start with the environmental stresses that lead to product failure. Consider each possible condition and how it may lead to failure then prioritize to the shorter list that will lead to failures over the duration of expected use.

Some conditions will cause immediate failure, such as dropping a typical cell phone into the ocean. Even retrieved the water and salt will quickly cause electronics to corrode and fail. Likewise dropping a cell phone from a moving vehicle onto the pavement is likely to scatter the device. In these cases consider how often the product will experience these destructive conditions and is it worth design a product robust enough to survive.

Some conditions will cause accumulated damage. Thermal cycling causes metal fatigue in solder joints and may cause embrittlement or crack propagation along adhesive joints. The freeze/thaw cycling of water within a crack in granite will fracture boulders. Dust and fibers will accumulate on heat sinks or filters reducing the efficiency of product cooling.

Range of Conditions

Consider the range and behavior of environmental conditions to identify the conditions most likely to cause failures. If not well understood, experiment to determine the possible range of failure mechanisms involved.

When collecting the environmental information attempt to collect sufficient information to determine the population distribution. For example, applied loads on a bicycle sprocket may vary over a range from barely enough force to cause motion, to very high loads of a professional sprinting uphill. The distribution may be described with a nonparametric histogram or a suitable statistical distribution.

 

Summary

Weather data is readily available from the US National Oceanic and Atmospheric Agency (NOAA) website.

By collecting a sufficient range of data, generally over a few years, you can determine the distributions of temperatures, daily temperature changes, precipitation, and wind loads in specific regions of the world.

Ideally, you have information on where the product will be placed in use thus matching the use location, proportion of customers and environmental conditions.

Filed Under: Articles, Musings on Reliability and Maintenance Topics, on Product Reliability

About Fred Schenkelberg

I am the reliability expert at FMS Reliability, a reliability engineering and management consulting firm I founded in 2004. I left Hewlett Packard (HP)’s Reliability Team, where I helped create a culture of reliability across the corporation, to assist other organizations.

« Use Profile and the Reliability Definition
Individuals and Moving Range Charts »

Leave a Reply Cancel reply

Your email address will not be published. Required fields are marked *

Article by Fred Schenkelberg
in the Musings series

Join Accendo

Receive information and updates about articles and many other resources offered by Accendo Reliability by becoming a member.

It’s free and only takes a minute.

Join Today

Recent Articles

  • Gremlins today
  • The Power of Vision in Leadership and Organizational Success
  • 3 Types of MTBF Stories
  • ALT: An in Depth Description
  • Project Email Economics

© 2025 FMS Reliability · Privacy Policy · Terms of Service · Cookies Policy