I. Reliability Management
C. Ethics, safety, and liability
3. System safety (Analyze)
Identify safety-related issues by analyzing customer feedback, design data, field data, and other information. Use risk management tools (e.g., hazard analysis, FMEA, FTA, risk matrix) to identify and prioritize safety concerns, and identify steps that will minimize the misuse of products and processes.
When a product or system fails it may increase the risk of harm (safety incidents). Likewise as systems age or degrade. The tools reliability engineers use to identify and reduce reliability risks are value to identify and eliminate or mitigate safety risks.
Additional References
MIL-STD-882E System Safety 11 May 2012 (pdf)
3 Steps NRTL use for product safety (article)
Required Case History for Reliability Engineers (article)
Quick Quiz
1-123. Which of the following is not a system-safety analytical technique?
(A) hazard analyses
(B) design readiness reviews
(C) fault tree analyses
(D) logic diagram analysis
(B) design readiness reviews
While important as part of the design process, readiness reviews do not specifically focus on system safety.
1-124. A sample of a chocolate bar is tested for the presence of peanuts (a potential allergen). Identify the only possible valid statement of the results.
(A) A “positive” result means that, given the state of the technology, no peanuts can be detected.
(B) A “negative” result means that, given the state of the technology, no peanuts can be detected.
(C) Levels above one part per billion are to be rejected.
(D) A gram of peanuts is permissible.
(B) A “negative” result means that, given the state of the technology, no peanuts can be detected.
Testing includes the capability of the measurement system including measurement error. A test that does not find evidence is only valid to the limits of the measurement capability.
1-125. There are numerous reasons to assess human factors in product safety planning. Which is not one of them?
(A) to allocate the proper balance between humans and machine
(B) to address the limitations of human beings
(C) to ascertain the user hardware interaction
(D) to accelerate material property test results
(D) to accelerate material property test results
The testing of materials may provide information concerning product safety, yet is not a human factors element thus not necessary for an assessment of human factors for safety planning.
1-126. Identify which of the following is not a way of eliminating a hazard?
(A) performing a contingency analysis
(B) performing a fault-tree analysis
(C) performing a FMEA
(D) performing a procedure analysis
(A) performing a contingency analysis
The key word here is “contingency” which implies the failure has occurs and the analysis is for a backup or work around process.
1-130. Identify the Incorrect statement concerning preliminary hazard analysis.
(A) Preliminary hazard analysis is best accomplished with actual customer complaint data of the product.
(B) Preliminary hazard analysis is normally conducted at a time when there is little design detail.
(C) Preliminary hazard analysis entails a review of safety problems prior to production.
(D) Preliminary hazard analysis can be used to identify the principal hazards when the product is in the conceptions phase.
(A) Preliminary hazard analysis is best accomplished with actual customer complaint data of the product.
The key word is “preliminary” which implies early or first analysis. Using customer complaint information implies the product is produced and shipped to customer before the analysis occurs. In general the purpose of a hazard analysis is to avoid providing a product to customers that posse a potential hazard.
1-145. Hazard severity categories are used to provide a measure of the seriousness of an event in the area of risk assessment. How would a system failure causing major environmental damage be classified?
(A) catastrophic
(B) critical
(C) marginal
(D) negligible
(B) critical
Hazard severity categories, originally defined in MIL-STD-1629A Procedures for Performing a Failure Mode, Effects and Criticality Analysis (canceled in 1998) and currently defined in MIl-STD 882D, Standard Practice for System Safety, February 10, 2008, p. 18. define the terms as follows:
Catastrophic — Could result in death, permanent total disability, loss exceeding $1M, or irreversible severe environmental damage that violates law or regulation.
Critical — Could result in permanent partial disability, injuries or occupational illness that may result in hospitalization of at least three personnel, loss exceeding $200K but less then $1M, or reversible environmental damage causing a violation of law or regulation.
Marginal — Could result in injury or occupational illness resulting in one or more lost work days, loss exceeding $10k but less then $200k, or mitigatible environmental damage without violation of law or regulation where restoration activities can be accomplished.
Negligible — Could result in injury or illness not resulting in a lost work day, loss exceeding $2k but less then $10k, or minimal environmental damage not violating law or regulation.
Catastrophic uses the term severe, Critical uses reversible, Marginal uses mitigatible, and Negligible uses minimal. Major is less then severe and has more impact than minimal. Then for me it’s a judgment call if major corresponds with Critical or Marginal.
1-147. Near the end of the design stage, what should a safety risk assessment be based on?
I. cost impact
II. hazard probability
III. hazard severity
IV. risk impact
(A) I only
(B) I and IV only
(C) II and III only
(D) II, III, and IV only
(D) II, III, and IV only
Risk assessment in general is working to identify hazards that include loss of life, accidents, or injuries; equipment, property or environmental damage. While a program may consider financial risks, it not part of a safety risk assessment.
- C. 2
1-149. All companies need to keep formal records in case of product lawsuits. Under what legal rule can company records be subpoenaed?
(A) discovery
(B) due care
(C) negligence
(D) warranty
(A) discovery
discovery:
the entire efforts of a party to a lawsuit and his/her/its attorneys to obtain information before trial through demands for production of documents, depositions of parties and potential witnesses, written interrogatories (questions and answers written under oath), written requests for admissions of fact, examination of the scene and the petitions and motions employed to enforce discovery rights. The theory of broad rights of discovery is that all parties will go to trial with as much knowledge as possible and that neither party should be able to keep secrets from the other (except for constitutional protection against self-incrimination). Often much of the fight between the two sides in a suit takes place during the discovery period. (directly from http://dictionary.law.com/default.aspx?selected=530 on May 31, 2016)
Ask a question or send along a comment.
Please login to view and use the contact form.
Leave a Reply