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You are here: Home / Archives for Articles

Articles

Find all articles across all article series listed in reverse chronological order.

by Fred Schenkelberg 10 Comments

First Impressions

First Impressions

Note: This first article in the NoMTBF campaign was published on April 1st, 2009. Thus, we’ve been at this and making progress for a long time and come a long was since starting the NoMTBF campaign. I am looking forward to your comments, contributions, and suggestions.

Fred

At first, MTBF seems like a commonly used and valuable measure of reliability. Trained as a statistician and understanding the use of the expected value that MTBF represented, I thought, ‘Cool, this is useful.’

Then, the discussions with engineers, technical sales folks, and other professionals about reliability using MTBF started. And the awareness that not everyone, and at times it seems very few, truly understood MTBF and how to properly use the measure.

[Read more…]

Filed Under: Articles, NoMTBF

by James Reyes-Picknell Leave a Comment

SAE JA1011 Standard

SAE JA1011 Standard

Article first posted at Conscious Reliability by James Reyes-Picknell, Jesus Sifonte, and team.

Evaluation Criteria for Reliability Centered Maintenance (RCM) Processes

According to the Merriam-Webster dictionary, one of the accepted definitions for standard is: “something established by authority, custom, or general consent as a model, for example.” In our case, a standard comprises a document or sets of documents providing requirements, specifications, guidelines, or characteristics that can be used consistently to ensure that materials, products, processes, and services fit their purpose. There exist international standards on quality (ISO 9,000), risk (ISO 31,000), environment (ISO 14,000), energy (ISO 50,000), management and many other fields providing information and guidance on the practices, methods, and processes designed by groups of highly qualified international experts. Most technical field professionals utilize international standards to base their practice on trusted mathematically and/or scientifically proven methods. Trial and error are no longer acceptable out of the laboratory anymore today. But, lessons learned from its practice in conjunction with regretful real-life incidents and accidents provide knowledge on their risks, mitigation, and prevention. Most asset and maintenance management best practices and techniques are standard-driven, meaning they have been carefully defined and established. The SAE JA1011 Standard on Evaluation Criteria for Reliability Centered Maintenance (RCM) Process has an exciting background, including disappointing and successful stories before its principles were conceived and eventually incorporated into an international engineering standard.

[Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Greg Hutchins 2 Comments

Is ERM the Solution to Climate Change?

Is ERM the Solution to Climate Change?

Guest Post by James Kline (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

The 2022 Global Risk Report is the 17th risk assessment report. The preface to the report notes: “The 17th edition of the Global Risk Report identifies tensions that will results from diverging trajectories and approaches within and between countries and then examines the risk that could arise from such tensions.” (1)

The results of the survey have substantive implications as the above notes. These implications go beyond diverging trajectories and approaches, to something more fundamental. That is whether the survey has any probative value.  This piece discusses the results of the survey. It also examines its probative value.

[Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Mike Sondalini Leave a Comment

Adopt New Technology, and Hasten the Adoption of New Technology

Adopt New Technology, and Hasten the Adoption of New Technology

 Users of the Plant Wellness Way EAM methodology use accuracy-controlled procedures to turn their company into an Accuracy Controlled Enterprise: a quality driven, “learning organization” effectively using useful technologies.

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by Larry George Leave a Comment

Time Series vs. Actuarial Forecasts?

Time Series vs. Actuarial Forecasts?

Time series forecasts are easy to make and data are available. They’re like driving while looking in the rear-view mirror. A survey listed 31 forecasting software programs: none actuarial [Yurkewicz]. Actuarial failure forecasts are less biased and are more precise than time series failure forecasts, because actuarial failure forecasts use age-specific failure rates. How much better? 

The example in this article shows the 5% to 95% time series confidence interval width is 44.78 vs. the nonparametric actuarial Kaplan-Meier actuarial forecast width of 12.63, from grouped failure data, and actuarial forecast width of 15.45, from ships and returns counts.

[Read more…]

Filed Under: Articles, on Tools & Techniques, Progress in Field Reliability?

by Hemant Urdhwareshe Leave a Comment

Life Data Analysis of Complete Data Using Minitab

Life Data Analysis of Complete Data Using Minitab

In this video, Hemant Urdhwareshe discusses how to analyse complete data of failures to identify distribution, identify distribution parameters, estimate reliability at a specified time using Minitab (version 19) software. The file used in the video can be downloaded here: Reliability Data.xls.zip.

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques Tagged With: Data analysis

by Ramesh Gulati Leave a Comment

Maintenance and Reliability Best Practices: Block Diagrams

Maintenance and Reliability Best Practices: Block Diagrams

Ramesh Gulati and George Williams discuss Block Diagrams

[Read more…]

Filed Under: Articles, on Maintenance Reliability, ReliabilityXperience

by Sanjeev Saraf Leave a Comment

Free Safety And Reliability Resources

Free Safety And Reliability Resources

A listing of online tools and resources that may interest safety or reliability professionals. Always check how well the tools work before using for serious decisions.

[Read more…]

Filed Under: Articles, on Risk & Safety, Operational Risk Process Safety

by JD Solomon Leave a Comment

The #1 Thing That Changes Your Life and Propels Your Career

The #1 Thing That Changes Your Life and Propels Your Career

Effective communication is the one thing that makes your life better, more fulfilling, and more rewarding. That is equally true in life and your career. Give the soft skills and communication, in particular, the same emphasis that you give your hard skills. Soft skills are the difference makers.

My Religion is the Most Important

I agree with technical professionals who counter with this observation. We then agree that one of the first things they teach you in any church is how to pray.

My Family is the Most Important

Again, I agree with technical professionals who cite this one. Then we agree that every family has a fair number of poor relationships that could be improved if we all communicated more effectively.

[Read more…]

Filed Under: Articles, Communicating with FINESSE, on Systems Thinking Tagged With: Influence

by André-Michel Ferrari Leave a Comment

Top 3 CMMS Blunders to Avoid – A Reliability Engineering Perspective

Top 3 CMMS Blunders to Avoid – A Reliability Engineering Perspective

CMMS overview

A proper Computer Maintenance Management System (CMMS) setup can make a world of difference in an organization’s asset management journey. Conversely, a substandard setup can be a living hell for Reliability Engineers like myself and other analysts. This article highlights some practices to avoid in order to gain the most out of your CMMS in the long run. The examples given are based on my own experience in industry. There could be many more learnings out there. Reader comments and suggestions are most welcome as this will benefit the entire Maintenance and Reliability community.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, The Reliability Mindset

by Christopher Jackson Leave a Comment

Confidence is a Measure of You, Not Your Product

Confidence is a Measure of You, Not Your Product

We like to think we make decisions based on information. We don’t. We make decisions based on emotions. And the most important emotion we rely upon for decision-making is confidence. We can be provided all the information in the world, but if we can’t understand it, trust it or believe it, we look for confidence in other ways. Often to disastrous outcomes. 

The number of ‘well-funded’ production efforts full of ‘very smart people’ that routinely generate expensive but unreliable products is sadly, very high. And it all comes down to the wrong types of confidence that well-paid decision-makers chase. 

[Read more…]

Filed Under: Articles, on Product Reliability, Reliability in Emerging Technology

by Mike Sondalini Leave a Comment

Setting Project Commissioning Spares Cost Allowance

Setting Project Commissioning Spares Cost Allowance

Estimating the money for commissioning spares allowance of a capital project using the maintenance cost in the RAV ratio is probably wrong, but it is often done. The allowance also depends on the life cycle asset management processes and practices in use.

[Read more…]

Filed Under: Articles, Life Cycle Asset Management, on Maintenance Reliability

by Greg Hutchins Leave a Comment

Deadlines a Project Necessity

Deadlines a Project Necessity

Guest Post by Malcolm Peart (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

The term “deadline” hasn’t been around that long, about 160 years in fact.  The first written mentions were in 1863 during the American Civil War.  The “dead-line”, as then, was defined as “a line drawn within or around a prison that a prisoner passes at the risk of being shot” and shot dead at that.  Prison conditions could be so deplorable that some men crossed the line on purpose, some survivors wrote that they had wished they’d crossed it to end their misery.  Deadlines in those days were lessons in ultimate liability.

[Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Nancy Regan Leave a Comment

To Achieve Your Equipment Reliability Goals, Begin at the Beginning…

To Achieve Your Equipment Reliability Goals, Begin at the Beginning…

Unless you live in Fantasyland, there’s no silver bullet for achieving your equipment Reliability goals. Start at the beginning, with Reliability Centered Maintenance and watch your Reliability program come to life.

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Hemant Urdhwareshe Leave a Comment

Correlation and Regression on Casio fx991-MS Calculator and Excel

Correlation and Regression on Casio fx991-MS Calculator and Excel

Dear Quality and Reliability Professionals, this video is created to understand and learn how to use Casio fx991-MS calculator for performing correlation and regression with a simple application example that viewers can try. The video will be useful for all those who want to prepare for exams by American Society for Quality (ASQ).

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques Tagged With: Regression analysis (Weibull analysis)

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