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You are here: Home / Archives for Articles / on Tools & Techniques

on Tools & Techniques

A listing in reverse chronological order of articles by:



  • Dennis Craggs — Big Data Analytics series

  • Perry Parendo — Experimental Design for NPD series

  • Dev Raheja — Innovative Thinking in Reliability and Durability series

  • Oleg Ivanov — Inside and Beyond HALT series

  • Carl Carlson — Inside FMEA series

  • Steven Wachs — Integral Concepts series

  • Shane Turcott — Learning from Failures series

  • Larry George — Progress in Field Reliability? series

  • Gabor Szabo — R for Engineering series

  • Matthew Reid — Reliability Engineering Using Python series

  • Kevin Stewart — Reliability Reflections series

  • Anne Meixner — Testing 1 2 3 series

  • Ray Harkins — The Manufacturing Academy series

by Perry Parendo Leave a Comment

Uncle Pareto

Uncle Pareto

Vilfredo Pareto is credited with the Pareto Principle, and thus the Pareto chart. He is NOT my uncle, but many assume he could be! He was an Italian economist, and I do have Italian heritage. The chart allows prioritization to happen, considering the 80/20 rule, or Pareto Principle. We cannot do everything, so where do we start? This is one way to make that choice. [Read more…]

Filed Under: Articles, Experimental Design for NPD, on Tools & Techniques

by Ray Harkins Leave a Comment

Standard Deviation versus Standard Error

Standard Deviation versus Standard Error

Anyone who has worked around the fields of reliability or quality has certainly bumped into “standard deviation” – a statistic that measures the dispersion within a group of data. [Read more…]

Filed Under: Articles, on Tools & Techniques, The Manufacturing Academy

by Perry Parendo Leave a Comment

Concept Selection

Concept Selection

Concept development and selection is critical for New Product Development. Approaches vary, so what should you do? The video helps you consider your situation and how to blend an approach for increased chances for project success. [Read more…]

Filed Under: Articles, Experimental Design for NPD, on Tools & Techniques

by Carl S. Carlson Leave a Comment

What is Unique about System FMEA?

What is Unique about System FMEA?

Many companies miss out on the value of System FMEA and begin with lower level sub-assemblies or components. This article explains why it is usually best to begin with a properly done System FMEA.

“Big whirls have little whirls,
That feed on their velocity;
And little whirls have lesser whirls,
And so on to viscosity.”
Lewis Fry Richardson

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques Tagged With: Failure Mode and Effects Analysis (FMEA)

by Perry Parendo Leave a Comment

DOE Definition

DOE Definition

Design of Experiments (DOE) sounds far more complex than it is. The point is to create an empirical equation to make decisions. This video defines DOE in an extremely simple manner. [Read more…]

Filed Under: Articles, Experimental Design for NPD, on Tools & Techniques

by Ray Harkins 1 Comment

Determining the Subgroup Size and Frequency on a Control Chart

Determining the Subgroup Size and Frequency on a Control Chart

Anyone who knows me knows I love hearing from the students who take my online classes. One reason is that they ask the most challenging questions. Here’s a recent question from a student taking my “Process Capability Analysis” class: [Read more…]

Filed Under: Articles, on Tools & Techniques, The Manufacturing Academy

by Perry Parendo Leave a Comment

Overcoming Bias

Overcoming Bias

Our view of success impacts our ability to improve our opportunity for success. How do we consider our own outcomes? What about results of competition? Perspective from Behavioral Science can help us perform at a higher level and find ways to always improve. [Read more…]

Filed Under: Articles, Experimental Design for NPD, on Tools & Techniques

by Perry Parendo Leave a Comment

Bias With Emotions

Bias With Emotions

Our optimism or pessimism can impact performance and decision making. How do our natural biases impact emotions? We explore this topic to help gain a competitive advantage. [Read more…]

Filed Under: Articles, Experimental Design for NPD, on Tools & Techniques

by Ray Harkins Leave a Comment

Cpm — What Is It, and Why Should I Care?

Cpm — What Is It, and Why Should I Care?

I remember the feeling I had as child when I first heard about Rudolf. I was certain that Santa had eight reindeer. Then suddenly one day, I was wrong. Somehow a ninth reindeer had appeared on the scene and forever altered my view of St. Nick’s tiny sleigh. This feeling of cognitive dissonance recurred years later when I first heard about Cpm – the “Rudolf” of capability indices. I knew about Cp and Cpk. I knew about Pp and Ppk. And I thought that was it. But once again, the mental rug was yanked from beneath me when abruptly I realized there was more. [Read more…]

Filed Under: Articles, on Tools & Techniques, The Manufacturing Academy

by Perry Parendo Leave a Comment

Product Development Communication

Product Development Communication

Communication is important for success, but constant meetings kill team productivity. Improvement can allow greater productivity and greater accomplishment. This video talks about characteristics that can help with that effort. [Read more…]

Filed Under: Articles, Experimental Design for NPD, on Tools & Techniques

by Perry Parendo Leave a Comment

Better Budgets

Better Budgets

Project budgeting can determine if a project is selected or cancelled. How accurate are budgets? They are often far away from reality. How can we do better? [Read more…]

Filed Under: Articles, Experimental Design for NPD, on Tools & Techniques

by Carl S. Carlson Leave a Comment

Can You Anticipate Everything?

Can You Anticipate Everything?

Is it possible to anticipate everything that could go wrong?

“Prediction is very difficult, especially if it’s about the future.” Niels Bohr

In an FMEA, is it possible to think of everything that might happen in the future? What strategies can be used by FMEA teams to maximize the opportunity to anticipate what can go wrong, so risk can be reduced to an acceptable level?

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques Tagged With: Failure Mode and Effects Analysis (FMEA)

by Ray Harkins 7 Comments

What’s the Difference Between Cpk and Ppk?

What’s the Difference Between Cpk and Ppk?

Several years ago, I was trying to fill a quality engineer’s position within my department. One person’s resume caught my attention. Under a section titled “Areas of Expertise”, it read “Quality Engineering Statistics”. “My gosh”, I thought, “We’ve got to call this guy for an interview. [Read more…]

Filed Under: Articles, on Tools & Techniques, The Manufacturing Academy

by Perry Parendo Leave a Comment

Smooth Schedules

Smooth Schedules

New Product Development is a high impact situation. Getting to market so sales can begin is big. Yet, projects seem to constantly take longer than expected. [Read more…]

Filed Under: Articles, Experimental Design for NPD, on Tools & Techniques

by Carl S. Carlson Leave a Comment

Gathering Information

Gathering Information

[Author note: This article is being published mid-month, and is part of the FMEA Preparation series. It was earlier written, but inadvertently omitted from publication, as part of this series.]

Gathering Information for FMEA Preparation

One of the most important steps in FMEA preparation is gathering all of the relevant documents and information. If this step is missed or done inadequately the FMEA meetings will be burdened with extra tasks related to missing information, the time of the subject-matter experts will be wasted, and the FMEA results potentially compromised.

“True genius resides in the capacity for evaluation of uncertain, hazardous, and conflicting information.” – Winston Churchill

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques

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