
Equipment and machinery reliability grows as machines are made more accurately and components kept in more perfect condition. Finesse and refinement practised on equipment parts extends equipment life by months, sometimes many months. Once you reach superb precision and work quality control your reliability growth bounds forward by years at a time. Conversely, when assembly accuracy is poor or parts’ environments are degraded you lose reliability at a rate of years at a time. In fact, the rate at which you lose reliability when component health is lost is as if you threw your machine from a cliff. Many industrial companies blindly commit industrial suicide daily by leaping off ‘reliability cliffs’.