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You are here: Home / Archives for Articles / on Maintenance Reliability

on Maintenance Reliability

A listing in reverse chronological order of these article series:



  • Usman Mustafa Syed — Aasan Asset Management series

  • Arun Gowtham — AI & Predictive Maintenance series

  • Miguel Pengel — Asset Management in the Mining Industry series

  • Bryan Christiansen — CMMS and Reliability series

  • James Reyes-Picknell — Conscious Asset series

  • Alex Williams — EAM & CMMS series

  • Nancy Regan — Everday RCM series

  • Karl Burnett — History of Maintenance Management series

  • Mike Sondalini — Life Cycle Asset Management series

  • James Kovacevic — Maintenance and Reliability series

  • Mike Sondalini — Maintenance Management series

  • Mike Sondalini — Plant Maintenance series

  • Andrew Kelleher — Process Plant Reliability Engineering series

  • George Williams and Joe Anderson — The ReliabilityXperience series

  • Doug Plucknette — RCM Blitz series

  • Robert Kalwarowsky — Rob's Reliability Project series

  • Gina Tabasso — The Intelligent Transformer Blog series

  • Tor Idhammar — The People Side of Maintenance series

  • André-Michel Ferrari — The Reliability Mindset series

by Gina Tabasso 1 Comment

Risk & Reliability of Transformers

Risk & Reliability of Transformers

by Alan Ross

Getting experts to agree on most things is challenging at best, and often,downright impossible. Getting transformer experts to agree might be even more challenging. Despite the fact that transformers have been around for nearly a century—and with varying opinions on transformer design and maintenance—most experts agree that not all transformer failures are alike. Also widely recognized is that the life of the insulation or paper is the primary limiting factor towards the life of the transformer. [Read more…]

Filed Under: Articles, on Maintenance Reliability, The Intelligent Transformer Blog

by James Reyes-Picknell Leave a Comment

MRO Technology — 1

MRO Technology — 1

Here are a couple of curious observations:

  1. End users and providers of ERPs (enterprise management systems) are often technologically very backward in this specialty of managing MRO supplies.
  2. There are but a handful of specialists (experts) in this field who have developed any sort of advanced technological solutions, yet they remain somewhat obscure.

Whilst there is considerable knowledge and expertise available it does not seem to get far beyond those specialists. [Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Alex Williams Leave a Comment

Importance of Maintenance Planning and Scheduling

Importance of Maintenance Planning and Scheduling

The relationship between maintenance planning and scheduling is similar to that of love and marriage, peanut butter and jelly, or bacon and eggs. It’s difficult to have one without the other. Each of these vital disciplines influences the other. But each is a distinct and separate process and, when performed properly, not really a feat of engineering but more an art form due to the vast number of activities required.

The disciplines for maintenance planning and scheduling are among the premises leading to the utilization of CMMS programs. It is helpful to have a solid, proven manual system in place for planning and scheduling before embarking upon utilization of a CMMS program for planning and scheduling. If a well-defined and functioning manual system exists, it makes the transition to the computerized system easier and more understandable. [Read more…]

Filed Under: Articles, EAM & CMMS, on Maintenance Reliability Tagged With: CMMS

by Robert Kalwarowsky Leave a Comment

Are You Planning Ahead?

Are You Planning Ahead?
My parents are going through a big renovation on their home and, when I was speaking to my Mom, she said 2 very insightful things.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, Rob's Reliability Project

by Gina Tabasso 2 Comments

The 7 Myths of Transformer Reliability

The 7 Myths of Transformer Reliability

by Alan Ross, first posted November 30, 2016

A title like this is supposed to make you curious about two things: First is whether you are aware of these myths and second is if you are aware of them but wrongly believe them. They are myths after all.

Working in the reliability field with a focus on electrical systems, I have become increasingly aware of how many people believe in one or more of these myths and, more strikingly, stake their production uptime and even their career on them. I am not over-exaggerating. It is a big problem we seldom hear about because following these myths has led to a significant increase in the number of transformer failures with a corresponding dramatic increase in the cost of those failures.

So let’s get started. Be honest about it. If you know these are myths and are thinking the right way, then you will no doubt have just verified your prowess. On the other hand, if you believe some or all of these myths, then now is the time to recalibrate and set the record straight. [Read more…]

Filed Under: Articles, on Maintenance Reliability, The Intelligent Transformer Blog

by James Reyes-Picknell Leave a Comment

RCM Facilitation and Effective Maintenance

RCM Facilitation and Effective Maintenance

Most of us would agree that there is a new global economy being forged in the manufacturing sector today. Inevitably, this translates to a renewed focus on transferring more business value to the customer. Driving value in maintenance translates to high reliability and central to this will be linking RCM (Reliability Centered Maintenance) facilitation with effective maintenance program implementations. [Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Robert Kalwarowsky 2 Comments

Why Your Mind is Your Greatest Asset

Why Your Mind is Your Greatest Asset

“Whether you think you can or you think you can’t, you’re right” Henry Ford.

Henry Ford understood the power of the mind and the power of belief systems.  Many of us limit ourselves with what we’ve been told throughout our lives or what we’ve been conditioned by society.  Understanding your beliefs and the story behind those beliefs is the first step to changing them so your beliefs work for you.

Two of my go-to limiting beliefs are self-worth related and have caused me a lot of grief. [Read more…]

Filed Under: Articles, on Maintenance Reliability, Rob's Reliability Project

by James Reyes-Picknell Leave a Comment

Infrastructure Renewal – An Economic Necessity

Infrastructure Renewal – An Economic Necessity

A lot of attention is going to Infrastructure and its renewal. Here in Canada the recently elected Federal Government is about to spend over $100 billion on “shovel ready and shovel worthy” projects. At the municipal level alone (where we “own” about 60% of Canada’s infrastructure), some $123 billion is needed for catching up on deterioration that’s been allowed to accumulate since the 1950’s. That doesn’t take into account needs for growth. I recently attended a conference and listened to a well-regarded key-note speaker who placed our overall spending needs on infrastructure (all levels of government) nearer to $1 Trillion! The number is huge – no matter what it is. [Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Alex Williams Leave a Comment

CMMS Software Benefits for Schools

CMMS Software Benefits for Schools

Schools and universities can host hundreds to thousands of individuals each day. And from classrooms and offices to cafeterias and restrooms, there are many facilities and buildings to maintain. Not to mention critical equipment and systems such as HVAC, alarms, sprinklers and more. Ensuring everything is in working order is crucial so that schools and universities can not only function, but also keep students, faculty, staff and visitors safe. Computerized maintenance management software (CMMS) for schools helps accomplish these critical goals. There a number of CMMS software benefits for schools and universities.

[Read more…]

Filed Under: Articles, EAM & CMMS, on Maintenance Reliability Tagged With: CMMS

by Robert Kalwarowsky Leave a Comment

Building Confidence by Progressing Through Struggle

Building Confidence by Progressing Through Struggle

While I was at the gym last week, I was listening to the Brendan Burchard podcast and he was talking about building confidence. He mentioned that you cannot build confidence with external rewards like trophies, awards, promotions, etc. and that you need to build confidence from the inside. The statement that hit me the hardest was that the way to build confidence is by progression through struggle. [Read more…]

Filed Under: Articles, on Maintenance Reliability, Rob's Reliability Project

by Bryan Christiansen Leave a Comment

Emerging Trends In Maintenance Space And Their Relevance For Reliability Professionals

Emerging Trends In Maintenance Space And Their Relevance For Reliability Professionals

As we enter 2020, it’s evident that many of the changes that are sweeping through maintenance management will continue. The major push behind these changes includes the need for improved resource allocation, optimization of capacity, and increased safety performance/compliance.

With that in mind, this is an ideal time to review some of the biggest topics and trends in maintenance that are shaping maintenance practices and consider their relevance for reliability professionals.

[Read more…]

Filed Under: Articles, CMMS and Reliability, on Maintenance Reliability Tagged With: Maintenance program

by James Reyes-Picknell Leave a Comment

Maintenance Assessments. Do you Need Them?

Maintenance Assessments. Do you Need Them?

Conventional consulting approaches begin with assessments to determine your current state of affairs, judge what’s good and bad about it, give it a score, provide a long list of recommendations and then build an improvement strategy based on the outcome.

Strategy development is normally carried out by a select leadership team and then the change is rolled out to lower levels in the organization. This approach has served well for a long time and it is at the outset of almost any major consulting engagement. It is useful when comparing sites among each other, but is there some sort of award for being best? Usually not. [Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Robert Kalwarowsky Leave a Comment

3 Considerations on Data

3 Considerations on Data
Last week’s podcast on CMMS integration and this week’s podcast about Haul Truck Fuel Monitoring (will be released on Jan. 20), really bring home a few points on the interaction between reliability professionals and data.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, Rob's Reliability Project

by James Reyes-Picknell Leave a Comment

Asset Management in Public and Private Sectors

Asset Management in Public and Private Sectors

Most of my firm’s clients are in the private sector but occasionally we do some public sector work. We usually notice a number of distinct differences in practices and in what motivates those practices. It would be nice to say that one can learn a lot from the other, but in truth, both can learn a lot from each other.

I thought it might be useful to compare and contrast the two sectors (based on personal observations) and then propose an idea for learning from each other. [Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Alex Williams Leave a Comment

How to Tackle Maintenance Budgeting

How to Tackle Maintenance Budgeting

A computerized maintenance management system (CMMS) is an application that allows for effective management of all types of maintenance activities. This includes maintenance budgeting for expenses such as labor, parts and miscellaneous costs for completion of work orders, replacement of equipment at the end of its useful life, as well as tracking of special projects and purchasing.

Budget Forecasting

Operating a maintenance department cost efficiently without having a plan that outlines the working budget is difficult. Often decisions are based on guesswork or emergencies with no real data to show when, where or how maintenance was performed in the past and what is needed in the future.

[Read more…]

Filed Under: Articles, EAM & CMMS, on Maintenance Reliability Tagged With: CMMS

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