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You are here: Home / Archives for Articles / on Maintenance Reliability

on Maintenance Reliability

A listing in reverse chronological order of these article series:



  • Usman Mustafa Syed — Aasan Asset Management series

  • Arun Gowtham — AI & Predictive Maintenance series

  • Miguel Pengel — Asset Management in the Mining Industry series

  • Bryan Christiansen — CMMS and Reliability series

  • James Reyes-Picknell — Conscious Asset series

  • Alex Williams — EAM & CMMS series

  • Nancy Regan — Everday RCM series

  • Karl Burnett — History of Maintenance Management series

  • Mike Sondalini — Life Cycle Asset Management series

  • James Kovacevic — Maintenance and Reliability series

  • Mike Sondalini — Maintenance Management series

  • Mike Sondalini — Plant Maintenance series

  • Andrew Kelleher — Process Plant Reliability Engineering series

  • George Williams and Joe Anderson — The ReliabilityXperience series

  • Doug Plucknette — RCM Blitz series

  • Robert Kalwarowsky — Rob's Reliability Project series

  • Gina Tabasso — The Intelligent Transformer Blog series

  • Tor Idhammar — The People Side of Maintenance series

  • André-Michel Ferrari — The Reliability Mindset series

by Alex Williams Leave a Comment

Guide to Maintenance Planning and Scheduling

Guide to Maintenance Planning and Scheduling

The cornerstones of effective maintenance management are maintenance planning and scheduling, which ensure that maintenance technicians are at the right place at the right time with the right tools. Effective maintenance planning and scheduling involve prioritizing and organizing work so that it is completed in the most efficient manner possible. The advantages of proper maintenance planning and scheduling include the following:

  • More efficient use of labor hours
  • Reduced equipment downtime
  • Lower spare parts holdings
  • Faster execution of jobs
  • Cost savings
  • Improved workflow
  • Reduced injuries and stress

[Read more…]

Filed Under: Articles, EAM & CMMS, on Maintenance Reliability Tagged With: Maintenance scheduling

by James Reyes-Picknell Leave a Comment

Planner help us solve the skills shortage problem!

Planner help us solve the skills shortage problem!

Skilled labor is in short supply. Companies are struggling to find talent. Education systems throughout North America have done a poor job of producing ‘job ready’ graduates. Companies have cut back on training and apprentice program funding. Immigration programs did not prioritize the intake of needed and ready-to-us skills. Governments have been slow to see the problem and even slower to act on it. [Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Nancy Regan Leave a Comment

The Untapped Gold in the World of Physical Asset Management is…

The Untapped Gold in the World of Physical Asset Management is…

The most beautiful jewelry reminds me about something very important when it comes to Physical Asset Management. In our organizations, the untapped gold is… [Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Robert (Bob) J. Latino 1 Comment

The Top 11 Signs of a Shallow Cause Analysis (SCA)

The Top 11 Signs of a Shallow Cause Analysis (SCA)

We might be doing a Shallow Cause Analysis (SCA) if … [Read more…]

Filed Under: Articles, on Maintenance Reliability, The RCA

by Gina Tabasso Leave a Comment

Continuous Training Strengthens your Asset Reliability Program

Continuous Training Strengthens your Asset Reliability Program

By Guest Blogger Traci Hopkins, senior training & education advisor, SDMyers

Whatever style of workforce training your organization practices—on-the-job training, trade school, equipment-specific skills courses, internships, or external technical training—there is one thing that can amplify that training’s effectiveness and increase retention significantly: continuity. [Read more…]

Filed Under: Articles, on Maintenance Reliability, The Intelligent Transformer Blog

by James Kovacevic Leave a Comment

The Importance of a Learning Culture

Ensuring Performance and Long Term Sustainability of Your Maintenance & Reliability Program

Imagine working in an organization that does not provide training or has zero tolerance to taking a risk, trying something new and failing.   Or it is expected that you have all of the answers and do not need any assistance ever.   Sound familiar?  If it does, how is the performance of your plant?   Chances are it is not as good as it could be.   This example is great at illustrating what a learning culture does not look like.

“A learning culture is a set of organizational values, conventions, processes, and practices that encourage individuals—and the organization as a whole—to increase knowledge, competence, and performance.”   A learning culture is vital to the long-term sustainability of any maintenance & reliability program and improving plant performance.

If you don’t have an organization that believes in training, or risk taking or learning from failure, what do you do?  You can take steps to build a learning culture.  The first step is to recognize the concern.  The concern could be around cost, past returns on training, or experience that says the employee will leave after receiving the training.  Whichever it is, it must be addressed.

Also, any organization can start to develop a learning culture by doing the following;

  • Formalize training and development plans for each individual.   These plans should include all mandatory training as well as specific training that will allow each person to grow in their current and future positions
  • Give recognition to learning by promoting and celebrating those that learn new skills and gain new knowledge.  As recognition is given to those with new skills, other will want to participate.
  • Get feedback on the type, quality, and applicability of the training.  This will ensure that relevant and effective training is being provided.
  • Promote from within.  This creates a willingness and desire to learn as the staff knows they have an opportunity to grow within the organization.
  • Develop a knowledge management process.  It should be a formal process with participation required by all.

I recently had the opportunity to work with two great organizations.  Both organizations had recognized the need for assistance.  They were looking to make improvements in areas in which they had no experience, but they had a willingness to learn.  They did not want a “turn key” solution but instead wanted to build the capability of their internal team, let them develop the solution and implement the solution.

There was and will be some follow-up support, but here are two organizations that are not only investing in their people with training but allowing them to take the risk, learn and grow.  Talk about ownership; these were some of the most passionate people that I have had the pleasure to work with.  It is always a pleasure to work with organizations such as this, and I am truly enjoying watching the team come together and grow.

People are the heart of any improvement, so make sure you invest in them and create a learning culture.   In closing, I ask you to think about the following, “What if we train the staff and leave?”, but the better question is “What if we don’t train them and they stay?”

Remember, to find success; you must first solve the problem, then achieve the implementation of the solution, and finally sustain winning results.

I’m James Kovacevic
Eruditio, LLC
Where Education Meets Application
Follow @EruditioLLC

References

  • www.oracle.com/us/chro-docs/june-2013-chro-deck4-1961622.pdf
  • https://www.trainingindustry.com/workforce-development/articles/creating-a-learning-culture-for-the-improvement-of-your-organization.aspx

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability

by James Reyes-Picknell Leave a Comment

Corporate Counter-Dependency

Corporate Counter-Dependency

Some organizations are poor or marginal performers, some high, and some truly great. Jim Collins, in “Good to Great” (2001) describes the differences among the latter two. Much of the difference boils down to people and the culture that is fostered within the organization. They foster learning in all forms, including learning from mistakes. They are typically “humble” and accept helpful input from outside, admitting when and where they need to improve. [Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Nancy Regan Leave a Comment

What is Inherent Reliability?

What is Inherent Reliability?

There are three important things we can learn about Inherent Reliability…from a cotton field! Watch as I explain what Inherent Reliability is. And, I discuss two important points any responsible custodian needs to know to achieve the Reliability that’s required from an asset. [Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Robert (Bob) J. Latino 2 Comments

Understanding the Principles of Reliability

Understanding the Principles of Reliability

The Reliability Approach… “Something understood and practiced by engineers and highly specialized technicians,” is apt to be the first reaction of the line supervisor, “certainly not an area where I can be expected to become involved.” Although this reaction is understandable; nothing is farther from reality. Let’s explore why in this paper. Please read until the surprising end (I know it is lengthy) and you will find that these Reliability Principles apply to any industry, any where at any time! [Read more…]

Filed Under: Articles, on Maintenance Reliability, The RCA

by James Kovacevic Leave a Comment

Top 10 Reasons Your Planning & Scheduling Program Is Failing

How to see if your Planning & Scheduling program is failing to return value to the organization

Maintenance Planning & Scheduling is one of the most important processes in the maintenance function.  Without it, work will not be completed on time, nor will it be efficient.   So why, is the maintenance planning & scheduling process often ignored, or not implemented successfully? [Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability

by James Reyes-Picknell Leave a Comment

Maintenance and finance – partners

Maintenance and finance – partners
CFO – you need to know that maintenance can help you be very strategic in achieving greater outputs, at low cost, and for a minimal investment. Maintenance and Asset Management managers, you need to enlist Finance as your ally. Both Finance and Maintenance / AM are after the same results. Understanding this is key to becoming partners in sustaining our businesses. After all, we both have the same goals in mind.

[Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Nancy Regan Leave a Comment

Start Here to Achieve Your Maintenance and Reliability Goals

Start Here to Achieve Your Maintenance and Reliability Goals

If you want to achieve your Maintenance and Reliability goals, here’s where to begin. But…don’t fall into the same trap I did…! [Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Robert (Bob) J. Latino Leave a Comment

Turning RCA into ROI in Healthcare? – Part 3 – Unknown Benefit…Intellectual Capital

Turning RCA into ROI in Healthcare? – Part 3 – Unknown Benefit…Intellectual Capital

The Greatest Benefit of RCA is Generally an Unknown…Intellectual Capital

Because business is measured based on credits and debits, this is how we must express effectiveness of initiatives in reality. However, the physical costs are NOT the greatest benefit derived from RCA when done properly. [Read more…]

Filed Under: Articles, on Maintenance Reliability, The RCA

by Gina Tabasso Leave a Comment

It Takes a Village

It Takes a Village

In May 2018, we sponsored a summit that brought electric power reliability leaders from all over the country to Houston to discuss the gap in reliability. I’ve had a few weeks now to reflect on the event, and I want to share those thoughts with you.

If SDMyers was the mother of the Electric Power Reliability Summit (EPRS), then I feel like I was the midwife. [Read more…]

Filed Under: Articles, on Maintenance Reliability, The Intelligent Transformer Blog

by James Reyes-Picknell Leave a Comment

Teach and ask, don’t observe and judge. Maintenance assessments…

Teach and ask, don’t observe and judge. Maintenance assessments…

In my book, Uptime, I talk about doing a review or assessment to determine your current state as compared with your vision of some desired future state. This suggests to many that a formal assessment is needed. However, you might also notice that I removed the Appendix containing sample assessment questions. Here’s why… [Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

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