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You are here: Home / Archives for Articles / on Maintenance Reliability

on Maintenance Reliability

A listing in reverse chronological order of these article series:



  • Usman Mustafa Syed — Aasan Asset Management series

  • Arun Gowtham — AI & Predictive Maintenance series

  • Miguel Pengel — Asset Management in the Mining Industry series

  • Bryan Christiansen — CMMS and Reliability series

  • James Reyes-Picknell — Conscious Asset series

  • Alex Williams — EAM & CMMS series

  • Nancy Regan — Everday RCM series

  • Karl Burnett — History of Maintenance Management series

  • Mike Sondalini — Life Cycle Asset Management series

  • James Kovacevic — Maintenance and Reliability series

  • Mike Sondalini — Maintenance Management series

  • Mike Sondalini — Plant Maintenance series

  • Andrew Kelleher — Process Plant Reliability Engineering series

  • George Williams and Joe Anderson — The ReliabilityXperience series

  • Doug Plucknette — RCM Blitz series

  • Robert Kalwarowsky — Rob's Reliability Project series

  • Gina Tabasso — The Intelligent Transformer Blog series

  • Tor Idhammar — The People Side of Maintenance series

  • André-Michel Ferrari — The Reliability Mindset series

by James Reyes-Picknell Leave a Comment

Surviving the Recovery – part 3

Surviving the Recovery – part 3

Part 3 – What action?

Covid put many of our companies into a paralysis-like state. We’ve survived thanks to austerity measures, but we all know that we can’t cut our way to prosperity. As the recovery looms, we can act now to ensure sustained operational efficiency and organic growth post-pandemic.

Improving your maintenance program, as mundane as it may sound, can produce very high returns for very little investment. The first step – stop viewing maintenance as a cost to be minimized. Rather, view it as an ongoing investment in productive capacity.

[Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Mike Sondalini Leave a Comment

Highly Reliable Cyclo-Drive Gearboxes With Grease Lubrication

Highly Reliable Cyclo-Drive Gearboxes With Grease Lubrication

The cyclo-drive gearbox is a variation of a planetary gearbox. They have the added advantage of not using gear teeth to drive the shafts; rather they use an internal offset cam arrangement to drive rolling pins that turn a cycloidal wheel inside the gearbox. The rollers are capable of taking 500% overload without breaking the gearbox. One other benefit of the cyclo-drive gearbox for users is that many models are grease filled and do not use oil.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, Plant Maintenance

by Nancy Regan Leave a Comment

Lessons from my Journey to Vegas

Lessons from my Journey to Vegas

Sometimes we find inspiration in the most unlikely places! Join me for this impromptu LIVE as I share three important lessons about Productivity, Reliability, and Life.

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Joe Anderson 1 Comment

Self-Accountability Part 3

Self-Accountability Part 3

A great tool to help diagnose where these problems come into play is using the four quadrants from Stephen Covey’s great book, “The Seven Habits of Highly Effective People” or sometimes called “The Eisenhower Matrix” after the famous General and President.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, ReliabilityXperience

by Andrew Kelleher 2 Comments

Bridge Theory and Practice with a Phenomenological Asset Model (PAM)

Bridge Theory and Practice with a Phenomenological Asset Model (PAM)

The established tools for process plant reliability engineering are:

  • Asset Criticality Analysis (ACA)
  • Reliability-Centered Maintenance (RCM)
  • Failure Modes and Effects Analysis (FMEA)
  • Risk-Based Inspection (RBI)

QUESTION: Are you truly impressed by the measurable and significant performance increase that these tools have delivered?

[Read more…]

Filed Under: Articles, on Maintenance Reliability, Process Plant Reliability Engineering

by Mike Sondalini Leave a Comment

Three Key Lessons You Wish You Knew 20 Years Ago

Three Key Lessons You Wish You Knew 20 Years Ago

Written by Mike Sondalini as a memo to his younger self, the content has been adapted into an article format. Given the depth of detailed information contained, this article is better considered a technical document. It summarizes Mike’s key learnings from decades of research, consulting, and training in the Plant Wellness Way EAM methodology.

[Read more…]

Filed Under: Articles, Life Cycle Asset Management, on Maintenance Reliability

by James Reyes-Picknell Leave a Comment

Surviving the Recovery – part 2

Surviving the Recovery – part 2

Part 2 – You’re not dead. A call to action.

Are you ready to ramp back up?

Slowing down reduced supply and raised prices. Survival cost-cutting also put our companies into a state of Covid-induced paralysis. Like a person who is paralyzed – vital systems keep working so we survive, but growth, movement, and improvement all stop. I recall a soccer accident where my knee was damaged. I wasn’t paralyzed but that one leg was immobilized. It took me months to recover after the surgery was completed. The muscles in my leg had shrunk and strength needed to be rebuilt. In normal times, I’d have kept using the muscles and they would have strengthened, not shrunk.

[Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Nancy Regan 2 Comments

Was it really Human Error…?

Was it really Human Error…?

I love yogurt and eat it every day 🥄. My favorite is Oikos Lemon Meringue 🍋. I buy it every week.

But one day, I was unpacking my grocery bags and found that I had bought banana flavored (yuck! 🥺) instead of Lemon Meringue.

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Joe Anderson Leave a Comment

Self-Accountability Part 2

Self-Accountability Part 2

Step 1: Know your role and your responsibilities

The first step in creating more self-accountability is to start by making an assessment of what your role is and what those specific responsibilities are.

If you’re a father, your role and responsibilities are very different than if you’re the head of an emergency room, or if you’re coach of a basketball team. Every area of your life can have different roles, but the responsibilities of being a father, for example, can impact the responsibilities of being an entrepreneur. You will need to think about how late nights in the office can affect missing Timmy’s baseball game into your plan.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, ReliabilityXperience

by Robert (Bob) J. Latino Leave a Comment

A Different View of the Swiss Cheese Model

A Different View of the Swiss Cheese Model

Much has been written about James Reason’s original Swiss Cheese Model described in his book Managing the Risks of Organizational Accidents. Figure 1 is a basic representation of this model. Many today consider this model to be obsolete because of the evolving complexity of systems due to emerging technologies. Therefore, the linearity of failure expressed in this original model, is not as applicable as it was when introduced.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, The RCA

by Doug Plucknette Leave a Comment

Facing The Reality of Layoffs

Facing The Reality of Layoffs

Keeping it honest, layoffs suck.

They suck for the targeted employees and they suck for their immediate supervision and management.

In 1981 I was hired by our area’s largest employer at the time as an incoming apprentice. The day I was hired my soon to be wife and I celebrated she as a schoolteacher and I now had lifelong employment.  We could now get married, buy a home, and start a family. In three years it took for me to complete my apprenticeship and for her to complete her master’s in education, we did just that.  Life for this young family couldn’t have been better.

And then the layoffs started. 

[Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz

by Mike Sondalini Leave a Comment

Beware of the Dangers of a Sample Size of One in Business Process Improvement

Beware of the Dangers of a Sample Size of One in Business Process Improvement

Modelling your process improvement initiative on another organization’s success is foolish—they are but a sample size of one!

A sample size of one success can also be due totally to luck. To guarantee your process improvement will be a complete certainty you must have repeated proof that what you copy will bring sure success to you too

We love great success stories: The wizard entrepreneur; the person who crusaded for a worthy cause; the champion athlete; the financial guru; the innovative business solution with astounding results; the failing firm that turned their fortunes around; the penniless emigrant whose wits made them wealthy. Those stories are inspirational. They challenge us to be better. They make us want to achieve more in our life roles and with our lives.

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by James Reyes-Picknell Leave a Comment

Surviving the Recovery – part 1

Surviving the Recovery – part 1

Are you ready to ramp back up after your Covid-19 slowdown?

Part 1 – Did you fall into the reliability trap?

Covid scared us all! Here you can see two Red Pandas with their version of a threatening response. When threatened, we will have one of three reactions – fight, flight, or freeze.

Our businesses also have similar responses. A few have fought – and they “pivoted.” Some fled – they folded up and went away. Many simply froze – they halted just about everything. If your business froze, then this article is for you.

[Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Bryan Christiansen Leave a Comment

4 Signs That Show Your Asset Reliability Program Is Outdated

4 Signs That Show Your Asset Reliability Program Is Outdated

Asset reliability programs are a set of initiatives for tracking the health, effectiveness and locations of both fixed and moveable assets. It involves routine maintenance, as well as the collection and analysis of equipment operating data to measure efficiency throughout their useful lives. 

A good reliability engineering program provides insight on the frequency of asset failures, cost of operation, maintenance and repair, and the quality of maintenance work. Over time, an organization needs to evaluate metrics such as mean time between failures (MTBF), mean time to repair (MTTR), and mean time to failure (MTTF) to ascertain the suitability of the selected maintenance strategy. [Read more…]

Filed Under: Articles, CMMS and Reliability, on Maintenance Reliability Tagged With: Asset management, Reliability program

by Alex Williams Leave a Comment

Facility Maintenance Software: 5 Benefits of Barcoding Technology

Facility Maintenance Software: 5 Benefits of Barcoding Technology

Reduce data entry time and costly errors while boosting productivity by integrating your facilities management software with barcoding technology. Many vendors are offering this technology for facility maintenance software as an included feature or add-on to improve the timeliness and accuracy of data input in their CMMS/EAM systems.

[Read more…]

Filed Under: Articles, EAM & CMMS, on Maintenance Reliability

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