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You are here: Home / Archives for Articles / CRE Preparation Notes

CRE Preparation Notes

Prep notes for ASQ Certified Reliability Engineer exam ISSN 2165-8633

The CRE Preparation Notes series provides you with short practical tutorials on all the elements that make up the ASQ CRE body of knowledge. The articles provide introductory material, basics, how-tos, examples, and practical use guidance for the full range of reliability engineering concepts, terms, tools, and practices.

Keep your knowledge fresh by regularly reviewing topics and tools that make up reliability engineering.

Sign up for the CRE Preparation Notes email list for the new reliability engineering short tutorials.

- Improve your reliability engineering skills

- Learn about the wide range of tools available

- Enhance your resume with the ASQ CRE

You will find the most recent tutorials in reverse chronological order below.

by Fred Schenkelberg 1 Comment

Process Capability

Process Capability

The connection between the specifications or drawings or design requirements and the manufacturing process is the capability of the process to consistently create items within spec.

A ratio of the specification over the spread of measured items provides a means to describe the process capability.

The ratios rely on the standard deviation or spread of the produced items. The index is meaningful only if the process is stable. Thus beyond making sure the measurements have minimal measurement error, check the stability using the appropriate control chart.

In this article we are assuming the measurements are normally distributed, yet knowing that is not always the case, you can calculate capability indices using the actual distribution.

The indices will have similar interpretations yet take care when applying these concepts using other than normal distribution data.

[Read more…]

Filed Under: Articles, CRE Preparation Notes, Probability and Statistics for Reliability Tagged With: Process capability

by Fred Schenkelberg Leave a Comment

9 Reliability Growth Patterns for Two Test Phases

9 Reliability Growth Patterns for Two Test Phases

The basic idea of reliability growth is the information learned during testing allows the team to make improvements.

The improvements then reveal themselves in the next round of testing. There are improvements during each test phase as the immediate fixes occur.

Plus some improvements may have longer lead times and be implemented in time for the next round of testing. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Reliability Testing Tagged With: Reliability growth and management

by Fred Schenkelberg Leave a Comment

Duane Plot of Cumulative Failures Over Time

Duane Plot of Cumulative Failures Over Time

Let’s take a graphical view of reliability improvement that occurs during product development or improvement projects.

If we are making improvements the system reliability should increase. We can use the build, test, fix approach to measure improvements, find failures, design improvements, and repeat. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Reliability Testing Tagged With: Reliability growth and management

by Fred Schenkelberg 24 Comments

Root Sum Squared Tolerance Analysis Method

Root Sum Squared Tolerance Analysis Method

The root sum squared (RSS) method is a statistical tolerance analysis method.

In many cases, the actual individual part dimensions occur near the center of the tolerance range with very few parts with actual dimensions near the tolerance limits. This, of course, assumes the parts are mostly centered and within the tolerance range.

RSS assumes the normal distribution describes the variation of dimensions. The bell-shaped curve is symmetrical and fully described with two parameters, the mean, μ, and the standard deviation, σ. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Reliability in Design and Development Tagged With: Tolerance analysis

by Fred Schenkelberg 2 Comments

18 Tips for Taking Standardized Exams

Guest Post By Dan Burrows

SONY DSCTo help you with taking standardized exams such as ASQ Certification exams, here are some tips that I learned a long time ago that have helped me. There may be cultural differences between the USA and other countries that would invalidate some of these. If anything that I included goes against what the specific examination authority recommends for test taking rules or strategy, go with their recommendations.

There may be cultural differences between the USA and other countries that would invalidate some of these. If anything that I included goes against what the specific examination authority recommends for test taking rules or strategy, go with their recommendations. [Read more…]

Filed Under: Articles, CRE Prep, CRE Preparation Notes

by Fred Schenkelberg 2 Comments

2014 in Review

The WordPress.com stats helper monkeys prepared a 2014 annual report for this blog. Thanks to everyone for making this blog and program a success.


Here’s an excerpt:

The concert hall at the Sydney Opera House holds 2,700 people. This blog was viewed about 26,000 times in 2014. If it were a concert at Sydney Opera House, it would take about 10 sold-out performances for that many people to see it.

Click here to see the complete report.

Filed Under: Articles, CRE Prep, CRE Preparation Notes

by Fred Schenkelberg 2 Comments

Safety Factor

Safety Factor

Products that fail may create an unsafe situation.

For catastrophic failure mechanisms, the design team may consider establishing a safety factor or margin of safety policy. This provides the design team guidance as they size structures, select components, and evaluate performance and reliability.

A safety factor or margin are measures of the separation of the stress and strength for a specific failure mechanism. If something has a 2x safety factor it implies the element is twice as strong as the expected stress. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Reliability in Design and Development Tagged With: Safety margin/factor guidelines

by Fred Schenkelberg 2 Comments

Why do Tolerance Analysis

Why do Tolerance Analysis

The short answer is, everything varies.

The longer answer involves the agreement between what is possible and what is desired.

If we could design a product and it could be replicated exactly, including every element of the product, we would not need tolerances. Any part would work with any assembly. We would simply specify the dimensions required. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Reliability in Design and Development Tagged With: Tolerance analysis

by Fred Schenkelberg 2 Comments

Worst Case Tolerance Analysis

Worst Case Tolerance Analysis

Worst case tolerance analysis is the starting point when creating a tolerance specification. It is a conservative approach as it only considers the maximum or minimum values of part variation, whichever leads to the worst situation.

The worst case method simply adds the dimensions using the extreme values for those dimensions. Thus if a part is specified at 25mm +/- 0.1mm than use either 25.1mm or 24.9mm, whichever leads to the most unfavorable situation. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Reliability in Design and Development Tagged With: Tolerance analysis

by Fred Schenkelberg Leave a Comment

CRE in Application

Guest post by Daniel C. Conrad

In the past, a reliability engineer developed their skills over years of practice under a mentor.

Today, a reliability engineer is a jack of all trades and needs to be a master of them as well. Reliability has developed into its own science and is a discipline in its own right which crosses many fields of engineering, statistics, and physics. One way to show you have the broad understanding needed to succeed in the diverse field of reliability is the Certified Reliability Engineering (CRE) from the American Society of Quality (ASQ). [Read more…]

Filed Under: Articles, CRE Prep, CRE Preparation Notes

by Fred Schenkelberg Leave a Comment

Elements of a Reliability Manual

Elements of a Reliability Manual

One method to define an organization’s approach to reliability is to create a reliability manual. Many organizations already have a quality manual as required for ISO 9000 or similar certification. Reliability may be a section of the larger quality manual or simply integrated into the same document. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Reliability Management Tagged With: Reliability program, Roles & responsibilities

by Fred Schenkelberg Leave a Comment

How to Prepare for the CRE Exam

How to Prepare for the CRE Exam

The ASQ CRE exam is difficult. The individual elements of the body of knowledge are not in themselves difficult, it is just such a broad range of topics that mastering all the subjects is a challenge.

The CRE Body of Knowledge includes elements of leadership & management, testing & failure analysis, and basic & advanced & reliability statistics. Reliability engineers work across the spectrum of consumer product design to plant maintenance.

Depending on your experience you may have a wealth of experience with availability modeling and repairable system data analysis, and have little experience with design for reliability practices. [Read more…]

Filed Under: Articles, CRE Prep, CRE Preparation Notes

by Fred Schenkelberg 4 Comments

Common Mode Failures

Common Mode Failures

Common mode or common cause failures related to redundant systems where one cause can lead to the failure of otherwise redundant elements leading to system failure.

Elements which should fail independently are under some circumstances dependent.

When considering the probability of individual paths in a complex redundant system, take due care to consider the common mode failures which may have a higher probability than any single path in the system. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Reliability in Design and Development Tagged With: Common mode failure analysis

by Fred Schenkelberg 3 Comments

OC Curve with Binomial Method

OC Curve with Binomial Method

The operating characteristic curve is useful to understand the capability of a lot sampling plan. It depicts a graphical relationship between the unknown lot’s defect rate and the probability of the specific sampling plan to accept the lot. Ideally, we want a sampling plan the correctly accepts good lots and rejects bad lots. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Reliability Testing Tagged With: Statistics distributions and functions

by Fred Schenkelberg Leave a Comment

Sources of Variation

Sources of Variation

We have statistics to describe the variation that occurs in our world. Statistics is the language of variation.

If each of your produced products were identical in every way to all products produced, with no variability, we wouldn’t be concerned with the effect of variation on the performance and reliability of our designs.

Yet, variation does happen and we have a range of tools to identify and minimize the naturally occurring variation. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Probability and Statistics for Reliability

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CRE Preparation Notes

Articles by Fred Schenkelberg And Guest Authors

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