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You are here: Home / Archives for Hemant Urdhwareshe

Hemant Urdhwareshe — New Contributor

Author of the Institute of Quality & Reliability article series. This author's archive lists contributions to articles and episodes.

by Hemant Urdhwareshe Leave a Comment

Poisson Distribution and its Application using Formula, Tables and Excel

Poisson Distribution and its Application using Formula, Tables and Excel

In this video, Hemant Urdhwareshe explains applicability of Poisson Distribution along with its application examples. Solutions to application examples are illustrated using basic formula, tables of Poisson Distribution and also Microsoft Excel. Hemant also explains the mean and standard deviation of Poisson Distribution. The video will be useful to all those who want to learn basics of Poisson Distribution and prepare for ASQ Certification Exams such as Certified Quality Engineer (CQE), Certified Reliability Engineer (CRE), Six Sigma Black or Green Belt (CSSBB or CSSGB).

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques Tagged With: Statistics distributions and functions

by Hemant Urdhwareshe Leave a Comment

Binomial Distribution and its Applications

Binomial Distribution and its Applications

Dear friends, we are happy to release this video on Binomial Distribution which is one of the foundations in probability theory! In this video Hemant Urdhwareshe explains how to calculate probability using basic formula, tables and Excel. We have also explained the applicability of Binomial Distribution in various situations. Additionally, the video includes graphical representation of Binomial Distribution using Excel. The video would be useful to all those who want to learn the Binomial Distribution and take the ASQ Certification exams such as CQE, CRE, Six Sigma Black/Green Belt.

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques Tagged With: Statistics distributions and functions

by Hemant Urdhwareshe 4 Comments

Understanding the Chi-square Distribution

Understanding the Chi-square Distribution

Institute of Quality and Reliability is happy to release this video to understand chi-square distribution. In this video, Hemant Urdhwareshe explains the chi-square distribution with a simulation to understand it better. Chi-square is one of the basic distributions used in hypothesis tests. The video is limited to understanding of the distribution and explains how to use tables of chi-square distribution. The video will be useful for professionals who want to take the ASQ Certification exams such as CQE, Six SIgma Black or Green Belt, CMQ/OE, CRE etc.

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques Tagged With: Statistics distributions and functions

by Hemant Urdhwareshe Leave a Comment

Normal Distribution and Z Score

Normal Distribution and Z Score

Normal distribution is one of the foundation concepts in statistics and every quality and reliability professional must understand and able to apply this concept. There are already may videos on this subject, but Hemant Urdhwareshe has tried to make the concept as simple as possible in this video. Hemant has explained the history and basics of normal distribution and its properties. Hemant has further explained the concept of standard normal distribution and how to apply it to solve some typical problems using tables of standard normal distribution. You can download the tables from www.world-class-quality.com.

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques Tagged With: Statistics distributions and functions

by Hemant Urdhwareshe Leave a Comment

Reliability Growth

Reliability Growth

Concepts, Strategy, Duane Model and Application Case Study

We are happy to release this video on Reliability Growth which is a very important strategy to assure reliability of new products. In this video, Hemant Urdhwareshe has explained the basic concepts and strategy of reliability growth, the related mathematical relationships, and the Duane Model with an application case study of introduction of new model of Diesel engine. Hemant is a Fellow of ASQ and is ASQ CRE, CMBB, CSSBB, CQE and CMQ/OE. We are sure that viewers will find it useful. If you like the video, do not forget to click the like button.

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques Tagged With: Reliability growth and management

by Hemant Urdhwareshe Leave a Comment

Hazard Plotting Approach and Case Study

Hazard Plotting Approach and Case Study

to analyze failure data of shock absorbers

In this video, Hemant Urdhwareshe explains how to use Hazard Plotting to estimate parameters of Weibull Distribution using Excel with an application case study. Hemant also explains related mathematical concepts in Hazard plotting. Hemant is a Fellow of ASQ, and is certified by ASQ as CRE, CMBB, CSSBB, CQE and CMQ/OE. Viewers may like to watch our previous video on Weibull Probability Plotting.

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques Tagged With: Data analysis

by Hemant Urdhwareshe Leave a Comment

DOE-5: Fractional Factorial Designs, Confounding and Resolution Codes

DOE-5: Fractional Factorial Designs, Confounding and Resolution Codes

In this video, Hemant Urdhwareshe explains basic concepts of Fractional Factorial Design, Confounding or Aliasing and Resolution of designs. View earlier videos in this series: Introduction, Application, Coded and Uncoded Values, and a Case study.

Hemant is a Fellow of American Society for Quality (ASQ) and is certified by ASQ as Six Sigma Master Black Belt (CMBB), Black Belt (CSSBB), Reliability Engineer (CRE), Quality Engineer (CQE) and Manager of Quality and Organizational Excellence (CMQ/OE).

The video would be useful to all those who wish to learn about use of fractional factorial designs to reduce number of runs in experiments. It will be also be greatly useful for preparing ASQ certification exams!

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques Tagged With: Design of Experiments (DOE)

by Hemant Urdhwareshe Leave a Comment

DOE-4: Case Study in Design of Experiments to Maximize Fatigue Strength of Crankshaft

DOE-4: Case Study in Design of Experiments to Maximize Fatigue Strength of Crankshaft

Hemant Urdhwareshe, Director of Institute of Quality and Reliability presents case study to maximize fatigue strength of crankshaft using design of experiments using SigmaXL Template of Full Factorial Design with three factors each at two levels.

Hemant is Fellow of ASQ and possesses five certifications from ASQ including Six Sigma Master Black Belt and Reliability Engineer. It is recommended that viewers first watch the previous videos DOE-1, DOE-2 and DOE-3 before watching this video. SigmaXL trial version can be downloaded from www.sigmaxl.com.

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques Tagged With: Design of Experiments (DOE)

by Hemant Urdhwareshe Leave a Comment

DOE-3: Coded and Uncoded Values & Establishing Regression Equation

DOE-3: Coded and Uncoded Values & Establishing Regression Equation

I am happy to share my third video on Design of Experiments (DOE-3). This is the third video in our series on Design of Experiments. It is recommended that viewers should watch the first two videos (doe-1-introduction-to-design-of-experiments and DOE-2: DOE Case Study of Spot Welding) before watching this video for better learning and understanding.

In this video, we have explained how to convert uncoded values of factor-levels to coded values and vice versa. We have also explained how to create a linear regression equation from the results of a full factorial two-level experiment.

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques Tagged With: Design of Experiments (DOE)

by Hemant Urdhwareshe Leave a Comment

DOE-2: Application of Design of Experiments for Spot Welding Process

DOE-2: Application of Design of Experiments for Spot Welding Process

Dear Friends, we hope you have seen our first video on Introduction to Design of Experiments DOE)! Here is my second video on DOE! I have illustrated a case study of DOE application to Spot Welding process! The Case study is about application of Full Factorial Design with three factors, each at two levels. The video assumes that viewers have seen our first video on Introduction to DOE.

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques Tagged With: Design of Experiments (DOE)

by Hemant Urdhwareshe Leave a Comment

DOE-1: Introduction to Design of Experiments

DOE-1: Introduction to Design of Experiments

Dear Friends, this video is created to provide a simple introduction to Design of Experiments (DOE). DOE is a proven statistical tool and is known to be superior to the conventional approach of One-Factor-at-a-Time of OFAT! In OFAT, one tries to optimize the settings of various factors one by one. But this has a major limitation of not getting information about interaction of the factors! DOE helps us to estimate effects of various factors along with their interactions! This is the first in the series of videos that we wish to create and share in near future. Our future videos on DOE will include practical application examples of DOE, analysis and interpretation, optimization using DOE, Fractional Factorial Designs. We will also introduce later to Response Surface Designs.

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques Tagged With: Design of Experiments (DOE)

by Hemant Urdhwareshe Leave a Comment

Warranty Data Analysis on Minitab

Warranty Data Analysis on Minitab

I am happy to share my next video on ‘Warranty Data Analysis using Minitab Software’. The video explains the popular Nevada format of warranty data collection and how to convert it in to suitable tabular format so that the same can be analysed using Minitab or other software. In this video, we explain the various types of failure data when Nevada format is used. In some of our previous videos, we have already discussed various types of life data i.e. complete, right censored, left censored and interval censored. When all these types of data are present at the same time, we call such data as multiply censored. Such type of data can be analysed on Minitab using the commands for arbitrarily censored data.

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques Tagged With: Nevada charts, Warranty analysis

by Hemant Urdhwareshe Leave a Comment

Case Study in Tolerance Design of a Spring using Monte Carlo Simulation

Case Study in Tolerance Design of a Spring using Monte Carlo Simulation

One of the weak areas in designing parts is deciding tolerances of various parts. We have shared a video of statistical tolerancing for assembly of parts. Many viewers have expressed that we should also post a video of application of Monte Carlo Simulation for tolerance design when there is a transfer function that relates the input parameters to an output variable. We therefore present in this video an application example of designing tolerance for a helical spring using Monte Carlo Simulation. The video explains this procedure step-by-step using Simular software. I have used Simular software to demonstrate this with a practical example of spring. Simular is a free software (emailware) which can be downloaded from https://www.simularsoft.com.ar/. However, one can use other software such as Crystal Ball, @Risk etc. for such analysis. Tolerance design is usually an essential step in Design for Six Sigma (DFSS) projects.

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques Tagged With: Monte Carlo reliability modeling, Tolerance analysis

by Hemant Urdhwareshe Leave a Comment

Life Data Analysis of Right Censored data using Minitab Software

Life Data Analysis of Right Censored data using Minitab Software

I am happy to share my next video on ‘Life Data Analysis of Right Censored Data using Minitab Software’ as many viewers had requested! In this video, we revisit the types of failure data and explain procedure to analyse right censored data in Minitab software with an example.

The procedure is predominantly in three steps:

  • 1. Identify the distribution that best fits our data
  • 2. Estimate parameters of the selected distribution
  • 3. Estimate reliability or probability of failure at specified time(s)

The procedure is explained in detail using an application example of camshaft failure data. In the video, I have also explained how to estimate expected number of failures by 100000 Kilometres and also the 95% upper bound which is the worst-case scenario. I am sure, you will find this video interesting and useful for practical application of Life Data Analysis! Your feedback on the video is welcome!

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques Tagged With: Regression analysis (Weibull analysis)

by Hemant Urdhwareshe 2 Comments

Statistical Tolerancing using Monte Carlo Simulation

Statistical Tolerancing using Monte Carlo Simulation

One of the weak areas in designing parts is deciding tolerances of various parts. Most engineers are familiar with Arithmetic Tolerance stack up analysis wherein they check impact of maximum and minimum values of various tolerances on assembly of parts. However, this can often result in high manufacturing cost. Thus, it may be more appropriate to analyse tolerances using statistical tolerance stack up approach. This can be performed using Monte Carlo Simulation. In one of the previous videos, I had shown how to predict reliability using Monte Carlo simulation. In this video, I will explain how to perform statistical tolerance stack up analysis using Monte Carlo Simulation. I have used Simular software to demonstrate this with a practical example. Simular is a free software (emailware) which can be downloaded from https://www.simularsoft.com.ar/. However, one can use other software such as Crystal Ball, @Risk etc. for such analysis. Statistical tolerance stack up is usually an integral part of Design for Six Sigma (DFSS) projects. I hope viewers will find this video useful. Feedback is welcome!

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques Tagged With: Monte Carlo reliability modeling, Tolerance analysis

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