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You are here: Home / Archives for Fred Schenkelberg

Fred Schenkelberg — Thought Leader

Author of CRE Preparation Notes, Musings", NoMTBF, multiple books & ebooks>, co-host on Speaking of Reliability>/a>, and speaker in the Accendo Reliability Webinar Series.


This author's archive lists contributions of articles and episodes.

by Fred Schenkelberg Leave a Comment

System Engineering and Reliability

System Engineering and Reliability

System engineering is a superset of the other engineering fields (mechanical, civil, electrical, software, etc.) as the system engineers work to bring all the various elements of a system together into a final and cohesive whole. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Reliability Management

by Fred Schenkelberg 5 Comments

Is there a right number of reliability engineers?

Is there a right number of reliability engineers?

None, actually.

Or, one really good reliability engineering professional.

Or, an entire staff of highly talented reliability engineers.

The number of reliability engineers on staff really doesn’t matter. The outcome of your product and system reliability is not contingent on headcount or office space or list of degrees. [Read more…]

Filed Under: Articles, Musings on Reliability and Maintenance Topics, on Product Reliability Tagged With: Reliability engineering

by Fred Schenkelberg Leave a Comment

2016 Status of Reliability Education

2016 Status of Reliability Education

2016 Status of Reliability Education

Education options have exploded.

For the past 75 years, we read books, returned to campus, attended workshops, traveled to conferences, and participated in evening meetings. Today, we have more options from more sources for our professional development.

ᐅ Play Episode

by Fred Schenkelberg Leave a Comment

2015 Recommended References Survey Results

This is the first annual survey to find what you recommend for those preparing for the ASQ CRE exam.

See the full list of reliability references for the CRE exam, for reliability and maintenance engineers at Accendo Reliability. [Read more…]

Filed Under: Articles, CRE Prep, CRE Preparation Notes

by Fred Schenkelberg Leave a Comment

Product Reliability Design Guidelines

Product Reliability Design Guidelines

Product Reliability Design

One way to capture and disseminate reliability engineering related information and advice is through internal documents. This of course only works if they are both useful and used.

Focus on gathering and providing essential and meaningful information that will improve the reliability of your product. Another element that makes these design guidelines valuable is if they save time. Engineers love to save time. [Read more…]

Filed Under: Articles, Musings on Reliability and Maintenance Topics, on Product Reliability

by Fred Schenkelberg 1 Comment

Software Defect Phase Containment

Software Defect Phase Containment

Software Defect Phase Containment

The software element of products continues to grow.

Likewise, the number of field failures due to software issues continues to grow. Writing code is relatively straight forward, and some may even say it’s fun.

The process of debugging, or finding and fixing software defects, is not fun. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Reliability Management Tagged With: Product development, Product life cycle

by Fred Schenkelberg Leave a Comment

Approaches to Assess Customer Reliability Needs

Approaches to Assess Customer Reliability Needs

Approaches to Assess Customer Reliability Needs

Just asking a customer how reliable they want your product often provokes an honest answer. The customer, and you most likely, do not want any failures.

Failures are troublesome or in some cases dangerous.

You and your customers realize that not every unit produced will operate over a long and useful life. There is some chance that something will fail. The definition of ‘some’ is often vague. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Reliability Management Tagged With: Customer and market analysis

by Fred Schenkelberg 1 Comment

Reliability Role in Safety and Liability

Reliability Role in Safety and Liability

Reliability Role in Safety and Liability

The reliability engineer may have many roles within an organization.

You may be specialized and focused only on the analysis of field data. Or you may be a member of the organization’s strategic leadership team.

You might support one or more product development teams, or work with a team of reliability professionals supporting just one subsystem. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Reliability Management

by Fred Schenkelberg 2 Comments

Reliability Modeling using Monte Carlo

Reliability Modeling using Monte Carlo

Modeling Complex Systems and Their Variability

Monte Carlo relies on data that describes the variation of elements within the system. It also connects the elements such that they result is an estimate of performance.

For reliability modeling, this is easiest to imagine for a series system.

For a system with two elements in series, a very simple reliability block diagram multiples the expected reliability for each block to determine the system reliability value. Yet, it is possible to have both elements at the low end of the range of possible reliability values, or the high end or a mix.

That is the value of the Monte Carlo approach. [Read more…]

Filed Under: Articles, Musings on Reliability and Maintenance Topics, on Product Reliability

by Fred Schenkelberg Leave a Comment

Ethics and Your Work as a Reliability Engineer

Ethics and Your Work as a Reliability Engineer

Ethics relate to the moral correctness of a person’s behavior given the groups moral principles.

Society, in general, has a set of standard expectations to guide our behavior. This includes fundamentals such as not harming others or behaving in a deceitful manner.

Religious, professional and informal ‘codes’ document the set or principles which guide our behavior in line with moral correctness. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Reliability Management

by Fred Schenkelberg 4 Comments

A Brief Introduction to Fault Tree Analysis

A Brief Introduction to Fault Tree Analysis

Fault Tree Analysis (FTA) is a technique to explore the many potential or actual causes of product or system failure.

Best applied when there are many possible ways something may fail. For example, when my car doesn’t start, it could be a dead battery, faulty started, loose wire, no fuel, and on and on. [Read more…]

Filed Under: Articles, Musings on Reliability and Maintenance Topics, on Product Reliability Tagged With: Fault/Success Tree Analysis (FTA/STA)

by Fred Schenkelberg Leave a Comment

How to Prepare for the ASQ CRE Exam

How to Prepare for the ASQ CRE Exam

How to Prepare for the ASQ CRE Exam

You have signed up to sit for the CRE exam.

You have the education and experience. Then, you look at the CRE body of knowledge—the breadth of statistics, the range of tools, the plethora of concepts.

You need to review the material. Where do you start?

ᐅ Play Episode

by Fred Schenkelberg 2 Comments

2 Versions of Product Life Cycle Phases

2 Versions of Product Life Cycle Phases

Each organization creates their own version of a product life cycle.

Often there are phase gate reviews that signal a transition from one phase to the next. In general, each set of phases follows a common progression from idea to retirement.

There are many references that include a description of the life cycle phases, so let’s explore two of them. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Reliability Management Tagged With: Product life cycle

by Fred Schenkelberg 9 Comments

Field Data and Reliability

Field Data and Reliability

Customers experience product failures.

Understanding these failures that occur in the hands of customers is an essential undertaking. We need this information to identify increasing failure rates, component batch or assembly errors, or design mistakes. [Read more…]

Filed Under: Articles, Data, Musings on Reliability and Maintenance Topics, on Product Reliability Tagged With: Field data analysis

by Fred Schenkelberg 6 Comments

Success Testing Formula Derivation

Success Testing Formula Derivation

The planning of environmental or reliability testing becomes a question of sample size at some point.

It’s probably the most common question I hear as a reliability engineer – how many samples do we need. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Probability and Statistics for Reliability Tagged With: Confidence interval or bound, Sample size

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