Different Data Same Decision

Let say you have some time to failure data on your equipment. A common action is to calculate the MTBF. All well and good until you expect to make a meaningful decision based on the calculation.

Using just the mean of the data, the MTBF value is likely to provide you with a less-than-useful bit of information. Thus, your decision will be rather random or worthless.

Let’s explore just how this simple calculation of perfectly good data can mislead your decision-making. [Read more…]

The Importance of the Discussions around MTBF Questions

The best way to help others understand and stop using MTBF is to engage them in a discussion. I get questions concerning MTBF or reliability a few times a week. I attempt to answer each and every one, plus adding a follow up question or two.

In person or online, ask and answer MTBF questions. You not only improve your understanding of MTBF and reliability, you improve your still at tell stories to help affect change across your industry. [Read more…]

Let’s Demand Better Reliability Engineering Content

Teaching reliability occurs through textbooks, technical papers, peers, mentors, and courses. The many sources available tend to use MTBF as a primary vehicle to describe system reliability.

What has gone wrong with our education process? [Read more…]

Now for something completely different. Roaming the net looking for an interesting advertisement or data sheet with a ‘great’ (i.e. bad) example of the mis use of MTBF, ran across that MTBF is actually being used by at least one government for department budgeting.

by Mark Powell

Most of us have seen reliability specified using a requirement like the following:

The Zeus 5000 SUV shall have an MTBF of 144,269.5 miles with a 90% confidence.

Some readers may not have seen reliability requirements specified in any other way.  What they have always seen has read something like:  The widget shall have an MTBF of X with a Y% confidence.  This reliability requirement structure is rather ubiquitousin military and aerospace specifications, which along with Mil-HDBK-217, have been major influences in reliability specification practices for decades in many industries.

After a discussion with a client this morning, and their motor vendor’s reliability engineer asked for a reference for a sample size calculation formula I recommended, I had a short email exchange with said reliability engineer. In my note with the references, I included an aside with a link to this site. He liked the site and agreed that MTBF was often misunderstood and not useful. He asked if the store sold much in the way of NoMTBF logo’ed merchandise – it doesn’t btw. I thought about how and why this site and the store exist and that invited my passion on this topic once again.

We need to do something to further the eradication of MTBF.

[Read more…]

[updated January 2025]

Just answered a question on where to find reliability engineering training on basics and statistics. There are plenty of options and below I’m listing just where to find the many, many options available to you.

Just back from the Reliability and Maintainability Symposium and not happy. While there are signs, a proudly worn button, regular mentions of progress and support, we still talk about reliability using MTBF too often. We need to avoid MTBF actively, no, I mean  aggressively.

Let’s get the message out there concerning the folly of using MTBF as a surrogate to discuss reliability. We need to work relentlessly to avoid MTBF in all occasions.

Teaching reliability statistics does not require the teaching of MTBF.

Describing product reliability performance does not benefit by using MTBF.

Creating reliability predictions that create MTBF values doesn’t make sense in most if not all cases. [Read more…]

MTBF use and thinking is still rampant. It affects how our peers and colleagues approach solving problems.

There is a full range of problems that come from using MTBF, yet how do you spot the signs of MTBF thinking even when MTBF is not mentioned? Let’s explore the approaches that you can use to ferret out MTBF thinking and move your organization toward making informed decisions concerning reliability. [Read more…]

Over 20 years ago the Assistant Secretary of the Army directed the Army to not use MIL HBK 217 in a request for proposals, even for guidance. Exceptions, by waiver only.

217 is still around and routinely called out. That is a lot of waivers.

Why is 217 and other parts count database prediction packages still in use? Let’s explore the memo a bit more, plus ponder what is maintaining the popularity of 217 and ilk.

Why do we use ReliaSoft instead of JMP to Identify the Time to Failure?

This is a question someone posted to Quora and the system prompted me to answer it, which I did.

This question is part of the general question around which software tools do you use for specific situations. First, my response to the question. [Read more…]

Futility of Using MTBF to Design an ALT

Let’s say we want to characterize the reliability performance of a vendor’s device. We’re considering including the device within our system, if and only if, it will survive 5 years reasonably well.

The vendor’s data sheet lists an MTBF value of 200,000 hours. A call to the vendor and search of their site doesn’t reveal any additional reliability information. MTBF is all we have.

We don’t trust it. Which is wise.

Now we want to run an ALT to estimate a time to failure distribution for the device. The intent is to use an acceleration model to accelerate the testing and a time to failure model to adjust to our various expected use conditions.

Given the device, a small interface module with a few buttons, electronics, a display and enclosure, and the data sheet with MTBF, how can we design a meaningful ALT? [Read more…]

A Novel Reason to Use MTBF

Thanks to a reader that noticed my question on why MTBF came into existence, we have a new (new to me at least) rationale for using MTBF. Basically, MTBF provides clarity on the magnitude of a number, because a number in scientific notation is potentially confusing.

What is doubly concerning is the use of MTTF failure rate values in ISO standards dealing with system safety.

Let’s explore the brief email exchange and my thoughts. [Read more…]