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You are here: Home / Archives for Doug Plucknette

Doug Plucknette — inactive contributor

Author of RCM Blitz® articles and host of The Leadership Connection podcast. This author's archive lists contributions of articles and episodes.

by Doug Plucknette 4 Comments

10 Signs of Not Understanding Equipment Reliability

10 Signs of Not Understanding Equipment Reliability

10 Sure Signs Your Company Just Doesn’t Understand Equipment Reliability!

In honor of the fast approaching holiday season, let’s start the week off with a laugh or two, I have listed some of the sure-fire signs that your company may not be ready for this reliability stuff. I have to say that in my first 5 years working as a consultant, I wasn’t prepared for some of the things folks would tell me while working on site, and there were times I actually laughed when I should have just bitten my tongue. I once asked a manager if their equipment was reliable; he pondered the question a minute and replied, “It is some of the time.”

Tell me: how do you not laugh when someone says that with a straight face? [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz

by Doug Plucknette Leave a Comment

The Top 5 Signs of A Reliable Plant

The Top 5 Signs of A Reliable Plant

Having visited hundreds of manufacturing plants in the last 15 years, someone recently asked me if there were any traits the most reliable plants all had in common. I have listed below the top 5 signs of a reliable plant. [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz Tagged With: Maintenance program

by Doug Plucknette 1 Comment

Is Your Company’s Reputation Important?

Is Your Company’s Reputation Important?

5 Tips on How To Maintain Reputation & Integrity

My father taught me at a young age that your name is everything and if you want to be successful in life you have to ensure that when someone hears your name in conversation or reads your name in print that the first thing they think is positive.

The world hasn’t changed from the time he told me that over 40 years ago, in fact today it’s even more critical because we now have the internet and social media.

Good news travels fast.

Bad news travels 100 times faster!

Understanding this, here are 5 tips on what your company can do to build and maintain its reputation and integrity. [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz

by Doug Plucknette Leave a Comment

The Recipe for RCM Success!

The Recipe for RCM Success!

RCM Implementations don’t fail, believe me if you understand what your getting into upfront, use a proven process to select your asset for analysis AND you commit the resources, your implementation will be a huge success.

Looking back 20 years I can clearly remember performing my first RCM analysis and the ordeal that followed as we struggled to:

a) See the value in the analysis we had just completed (Someone told us that RCM should be performed on every piece of equipment at our plant so we selected one of our most common assets.

b) Free up the resources necessary to implement the tasks that came out of the analysis. [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz Tagged With: Data analysis, Reliability Centered Maintenance (RCM)

by Doug Plucknette Leave a Comment

5 Sure Signs You’re Getting Old!

5 Sure Signs You’re Getting Old!

Just a bit of humor as we push to the end of another work week!

I turned 55 a few weeks back and just yesterday someone asked me how old I was. I had to stop for a minute to think and when I replied 55 the young Engineer who asked me the question sat back in his chair and said; “Wow! That means you have been working in the Reliability Engineering field like 35 years!  I can’t imagine the changes you have seen in your career!” [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz

by Doug Plucknette Leave a Comment

Reduce Health, Safety & Environmental Incidents & Accidents With Reliability Centered Maintenance

Reduce Health, Safety & Environmental Incidents & Accidents With Reliability Centered Maintenance

Reliability Centered Maintenance is a powerful tool that when applied and implemented correctly can provide numerous benefits including improved equipment reliability, a reduction in unplanned downtime and lower unit cost of product. One of the most impressive benefits of performing a RCM Blitz™ analysis is the identification of failure modes that could result in a health, safety and environmental incident or accident. While some would like to believe that in today’s world where most new designs and capital projects are subjected to numerous design reviews that would include process hazard analysis we still uncover a significant number of health, safety and environmental related failure modes in every RCM Blitz™ analysis. [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz Tagged With: Reliability Centered Maintenance (RCM)

by Doug Plucknette Leave a Comment

10 Things I Wish I Knew Before Entering The Working World

10 Things I Wish I Knew Before Entering The Working World

When I entered the working world in February of 1981 I was ready to set the world on fire, I had been hired into an apprentice program at Eastman Kodak Company in Rochester, New York and while some would recognize this as an entry level position, I was determined to make a difference in how this company operated its business. [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz

by Doug Plucknette 1 Comment

Why Do You Need Reliability Centered Maintenance?

Why Do You Need Reliability Centered Maintenance?

I had a conference call this morning with some potential clients in regard to rolling out a RCM Blitz™ effort. The sad thing about Reliability Centered Maintenance is the reputation the tool has acquired over the last 40 years has one of two faces.

The sad, tragic and more popular face is that if the Resource Consuming Monster. The reputation that RCM is too detailed, that it takes too long, and that by the time you finish your analysis there are no recourses and there is no money left for implementation. According to a survey conducted on ReliabilityWeb.com nearly 70% of all RCM implementations fail, with statistics like this, it is a wonder the tool still exists. [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz Tagged With: Reliability Centered Maintenance (RCM)

by Doug Plucknette Leave a Comment

Dealing With a Bully Boss!

Dealing With a Bully Boss!

The following article came about from an on-line conversation I had with a follower who responded to an article I had written on the differences between Leaders and Managers.  Her hope was that someday soon someone in a leadership position at her company would recognize the harm her boss was causing and how miserable he had made the lives of those who worked for him. 

So as promised here is my take on working for a bully boss!
If you’re lucky you only work for one in your lifetime. [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz

by Doug Plucknette Leave a Comment

The Dangers of RCM Shortcuts!

The Dangers of RCM Shortcuts!

When people first begin to learn about Reliability Centered Maintenance and methodologies like RCM Blitz, they get excited about the potential results that can come from performing a RCM analysis and implementing the resulting tasks. Shortly after completing their RCM Training some begin to understand that good RCM takes leadership, structure and discipline, others begin to think of ways to shortcut the process. [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz Tagged With: Preventive Maintenance (PM), Reliability Centered Maintenance (RCM)

by Doug Plucknette 1 Comment

The 6 Things Every Maintenance & Reliability Program Needs To Achieve Sustained Results

insanityquoteI want my customers to be successful, every one of them. Yet there are times I can see the writing on the wall and I know as hard as I might try to show them a clear path to what it takes to be successful they have their own plan. Some of them are so complex that people become confused just trying to make sense of them, and others get so hung up in the minutiae of even the simplest of steps like listing a 3 part failure mode they will word-smith themselves to a point where folks just give up. I find myself asking “why do people have to make what is really so simple into something that appears to be complex?” [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz Tagged With: Maintenance program

by Doug Plucknette Leave a Comment

The 5 Worst Inventions Ever!

The 5 Worst Inventions Ever!

Something to Make You Smile on a Monday!

Something light to read on a Monday afternoon.

I’m beginning think that one of the worst side effects of growing older has nothing to do with the fact that you are not as active as you should be, but that you spend that time where you should have been walking, running, riding a bike or chasing the kids thinking about crap that might have little significance to the rest of the world. [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz

by Doug Plucknette Leave a Comment

Hiring a Consultant? Choose Great Over Good!

Hiring a Consultant? Choose Great Over Good!

A Simple Method To Ensure You Get the Best!

Several weeks ago a customer I worked with back in 2005 called me to ask some questions about a specific Root Cause Analysis process they were using as well as the facilitator they were working with. While I was familiar with the RCA process they were using I admitted to them I had never attended the formal training program offered by the company and while I did know the facilitator I had never seen him facilitate a formal RCA.

My customer then asks me a more difficult question; “Would you recommend we use this methodology as our select supplier for Root Cause Analysis training?” [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz

by Doug Plucknette Leave a Comment

10 Things You Can Do To Get More Enjoyment Out of Business Travel

10 Things You Can Do To Get More Enjoyment Out of Business Travel

Several weeks ago, I wrote an article titled the 10 Worst Things About Business Travel. Anyone who has traveled extensively for business will tell you that life on the road can become both mundane and exhausting. Run into me on my third week of travel in an airport, and I’m likely to be a touch grumpy. I’m ready to go home, spend time with my family and sleep in my bed.

After reading the article, a friend of mine asked me why I continue to travel for a living, “You could get a job at 50 different companies in Rochester, if the travel is so bad, why not stop?” [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz

by Doug Plucknette Leave a Comment

Culture Changes Begins With Your Ability To Influence Change

Culture Changes Begins With Your Ability To Influence Change

I got a call from an old friend a few weeks ago; he had started a job with a new company a couple of years ago in what he thought was a position of influence and two years later he was questioning his decision to accept this position. “I think I have used up the time your given to influence change, when I first got here people were excited about the new focus on reliability but every time I try to get some money to get things started I hit a road block. I’ve got no money for training, no money for tools or equipment, and no money for consulting but my bosses still expect to see change.” [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz

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