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You are here: Home / Archives for Carl S. Carlson

Carl S. Carlson — Thought Leader

Author of Inside FMEA articles, FMEA Resources page, and multiple books, and a co-host on Speaking of Reliability.


This author's archive lists contributions of articles and episodes.

by Carl S. Carlson Leave a Comment

Unique Challenges When Facilitating FMEAs

Unique Challenges When Facilitating FMEAs

“Interdependent people combine their own efforts with the efforts of others to achieve their greatest success.” Stephen Covey

If you’ve been reading the FMEA facilitation series, by now you understand the primary facilitation skills. Studying and applying these skills will help you achieve excellent results in FMEA applications. [Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques Tagged With: Facilitation

by Carl S. Carlson Leave a Comment

SOR 753 Catching Up with Questions

SOR 753 Catching Up with Questions

Catching Up with Questions

Abstract

Carl and Fred summarizing and discussing the latest questions received from readers and listeners.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

Facilitation Skill # 9: Encouraging Creativity

Facilitation Skill # 9: Encouraging Creativity

“Creativity is an ability to respond adaptively to the needs for new approaches and new products.” Frank Barron

Creativity is an essential ingredient to achieving excellence in FMEAs. Excerpts from the book Effective FMEAs will be used throughout the article.

[Read more…]

Filed Under: Articles, Inside FMEA

by Carl S. Carlson Leave a Comment

SOR 752 Bringing Back Old Plant Equipment

SOR 752 Bringing Back Old Plant Equipment

Bringing Back Old Plant Equipment

Abstract

Carl and Fred discussing a listener question about the use of FMEA when ramping up equipment in a plant. In this case, the equipment had been sitting dormant for a number of years.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 747 Celebrating Reliability Success

SOR 747 Celebrating Reliability Success

Celebrating Reliability Success

Abstract

Carl and Fred discussing a listener question about when it is OK to celebrate reliability successes. Specifically, how long you have to wait to feel comfortable you have a successful product when nothing bad happens.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

Facilitation Skill # 8 – Brainstorming

Facilitation Skill # 8 – Brainstorming

The mere formulation of a problem is far more essential than its solution, which may be merely a matter of mathematical or experimental skills. To raise new questions, new possibilities, to regard old problems from a new angle, requires creative imagination and marks real advances in science. – Albert Einstein

In this article, we will discuss how to use brainstorming to enhance FMEA effectiveness, and when (and when not) to use brainstorming.

[Read more…]

Filed Under: Articles, Inside FMEA

by Carl S. Carlson Leave a Comment

SOR 740 Building Rapport and Influence

SOR 740 Building Rapport and Influence

Building Rapport and Influence

Abstract

Carl and Fred discussing how to build rapport with colleagues, as one of the steps in shaping and influencing product designs and manufacturing processes.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 739 Maintenance v Product Reliability Engineering

SOR 739 Maintenance v Product Reliability Engineering

Maintenance v Product Reliability Engineering

Abstract

Carl and Fred discussing a listener question about the crossover knowledge between asset reliability and product reliability. What are the similarities? What are the differences? What about a potential career change between one and the other?
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

Facilitation Skill # 7 – Managing Conflict

Facilitation Skill # 7 – Managing Conflict

“Honest disagreement is often a good sign of progress” – Gandhi

The Oxford English Dictionary defines “conflict” as, “an incompatibility between two or more opinions, principles, or interests.”

What is the value of conflict in an FMEA?

Conflicts are bound to arise from time to time. They can be positive and beneficial. An absence of any expressions of disagreement or conflict may indicate a problem in adequacy or quality of facilitation. Facilitators should not be afraid of conflict, but should learn the value of disagreements and how to manage them. Understanding the difference between healthy debates and dysfunctional arguments is critical to good facilitation. [Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques Tagged With: Facilitation

by Carl S. Carlson Leave a Comment

SOR 735 Value of Certification

SOR 735 Value of Certification

Value of Certification

Abstract

Carl and Fred discussing a listener question about the value of certification in reliability engineering. Does it help one’s career advancement? Will it enhance one’s salary? What are the pros and cons? Does certification improve one’s prospects internationally?
ᐅ Play Episode

by Carl S. Carlson 2 Comments

SOR 730 The Future of Reliability

SOR 730 The Future of Reliability

The Future of Reliability

Abstract

Carl and Fred discussing the future of the field of reliability engineering, including where we have been and where we are going.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 729 Unusual Reliability Applications

SOR 729 Unusual Reliability Applications

Unusual Reliability Applications

Abstract

Carl and Fred discussing unusual and interesting reliability projects that cross disciplines.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

Facilitation Skill # 6 – Making Decisions

Facilitation Skill # 6 – Making Decisions

“A genuine leader is not a searcher for consensus but a molder of consensus.”   –  Martin Luther King

According to Merriam-Webster, a “decision” is “a choice that you make about something after thinking about it: the result of deciding.”

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques

by Carl S. Carlson 1 Comment

The Future of Reliability Engineering

“Destiny is no matter of chance. It is a matter of choice. It is not a thing to be waited for, it is a thing to be achieved.”  – William Jennings Bryan

The Oxford English dictionary defines “reliability” as “the quality of being able to be trusted to do what somebody wants or needs.”

The textbook definition for “reliability” is “the probability that an item will perform its intended function for a designated period of time without failure under specified operating and environmental conditions.” [Read more…]

Filed Under: Articles

by Carl S. Carlson 5 Comments

SOR 724 Key Characteristics Revisited

SOR 724 Key Characteristics Revisited

Key Characteristics Revisited

Abstract

Carl and Fred having a new conversation about the age-old topic of key characteristics, and how they are used to improve products and processes.
ᐅ Play Episode

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