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You are here: Home / Archives for Carl S. Carlson

Carl S. Carlson — Thought Leader

Author of Inside FMEA articles, FMEA Resources page, and multiple books, and a co-host on Speaking of Reliability.


This author's archive lists contributions of articles and episodes.

by Carl S. Carlson 2 Comments

SOR 871 Giving and a Reliability Career

SOR 871 Giving and a Reliability Career

Giving and a Reliability Career

Abstract

Carl and Fred discussing how focusing on helping others can enhance your reliability career and provide a sense of community.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 868 Reliability Engineering and AI

SOR 868 Reliability Engineering and AI

Reliability Engineering and AI

Abstract

Carl and Fred discussing the integration of artificial intelligence with the tools and procedures of reliability engineering.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 867 Identify Key Decisions

SOR 867 Identify Key Decisions

Identify Key Decisions

Abstract

Carl and Fred discussing the integration of reliability activities with engineering decisions, and how to enhance this important intersection.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

Application of Quantitative Criticality Analysis in FMEA

Some defense-related applications require a special type of criticality analysis, called Quantitative Criticality Analysis to supplement FMEA applications. This is the “C” in what is called FMECA: Failure Mode, Effects and Criticality Analysis. I’ll shorten Criticality Analysis to CA in this article.

What is Quantitative CA? When and why it is used? Can Quantitative Criticality Analysis be used in commercial applications?

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques Tagged With: Failure Mode and Effects Analysis (FMEA)

by Carl S. Carlson Leave a Comment

SOR 858 Reliability Predictions and FMEA Occurrence

SOR 858 Reliability Predictions and FMEA Occurrence

Reliability Predictions and FMEA Occurrence

Abstract

Carl and Fred discussing a reader question about FMEAs. Specifically, whether reliability predictions (for similar systems) are valid input to the Occurrence rating in an FMEA.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

FMEA Recommended Actions – Insights and Advices

FMEA Recommended Actions – Insights and Advices

Did you know that early FMEA standards did not include recommendations to reduce risk? They limited the analysis to the technical risk, without making specific recommendations. The first time I am aware of that an FMEA standard added a column called “Recommended Actions” was in 1993. Thankfully, it is common practice today to include Recommended Actions in FMEAs.

But what makes for excellent Recommended Actions and what is their role in an FMEA? We’ll begin with the fundamentals.

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques Tagged With: Failure Mode and Effects Analysis (FMEA)

by Carl S. Carlson Leave a Comment

SOR 854 Reliability Gap Assessment

SOR 854 Reliability Gap Assessment

Reliability Gap Assessment

Abstract

Carl and Fred discussing the second step in achieving high reliability: “Develop a Reliability Gap Assessment.”
ᐅ Play Episode

by Carl S. Carlson 1 Comment

SOR 853 Reliability Strategic Vision

SOR 853 Reliability Strategic Vision

Reliability Strategic Vision

Abstract

Carl and Fred discussing the first step in achieving high reliability: “Develop a Reliability Strategic Vision.”
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

Risk Prioritization in FMEA – a Summary

Risk Prioritization in FMEA – a Summary

Every FMEA team needs to prioritize risk as part of the procedure. Why? Because companies or organizations have limited resources that must be focused on highest risk. The question becomes, by what method should we prioritize the risk identified in an FMEA?

[Read more…]

Filed Under: Articles, Inside FMEA

by Carl S. Carlson Leave a Comment

FMEA Occurrence Risk- Insights and Advices

FMEA Occurrence Risk- Insights and Advices

One of the more challenging aspects of FMEA is the subject of Occurrence. Part of every FMEA standard or procedure is the assessment of Occurrence based on an agreed-upon scale. Here are some pointers for when and how to use occurrence in an FMEA.

We’ll start with a definition. The Oxford English dictionary defines “occurrence” as “the fact or frequency of something happening.”

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques Tagged With: Failure Mode and Effects Analysis (FMEA)

by Carl S. Carlson 1 Comment

SOR 834 Reliability Assumptions

SOR 834 Reliability Assumptions

Reliability Assumptions

Abstract

Carl and Fred discussing the broad subject of assumptions, and how they impact reliability analysis and applications. When are assumptions good and when are they questionable?
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 833 FMEA Occurrence Question

SOR 833 FMEA Occurrence Question

FMEA Occurrence Question

Abstract

Carl and Fred discussing a question received by an Inside FMEA reader on the subject of FMEA occurrence rating.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

FMEA Detection Risk: Insights and Advices

I am often asked about the application of detection in FMEAs. When and how to assess for the risk of detection can be confusing. Here are some pointers for when and how to use detection in an FMEA.

[Read more…]

Filed Under: Articles, Inside FMEA Tagged With: Failure Mode and Effects Analysis (FMEA)

by Carl S. Carlson Leave a Comment

The Future of Reliability Engineering

As we celebrate the new year, I am republishing an article I wrote last year, titled “The Future of Reliability Engineering,” as part of the Inside FMEA series. This article applies equally well to FMEA, as you will see.

Sometime in 2023, I will write an article titled “The Future of FMEA.” But, first, I want to hear from readers. Please write me with your ideas on what should be included in the future of FMEA. You can reach me at Carl.Carlson@EffectiveFMEAs.com

Wishing everyone on Accendo Reliability a happy and healthy new year, and best wishes for high reliability and effective FMEAs!

The Future of Reliability Engineering

by Carl S. Carlson

“Destiny is no matter of chance. It is a matter of choice. It is not a thing to be waited for, it is a thing to be achieved.” – William Jennings Bryan

[Read more…]

Filed Under: Articles, Inside FMEA

by Carl S. Carlson 7 Comments

Reviewing AIAG / VDA FMEA Handbook

Reviewing AIAG / VDA FMEA Handbook

I am often asked for my opinion about the FMEA Handbook that was jointly published by AIAG and VDA in 2019. Here is a summary of my candid views on this handbook, excerpted from a presentation I gave at the 2019 Guangbin Yang Reliability Symposium.

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques Tagged With: Failure Mode and Effects Analysis (FMEA)

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