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You are here: Home / Archives for Carl S. Carlson

Carl S. Carlson — Thought Leader

Author of Inside FMEA articles, FMEA Resources page, and multiple books, and a co-host on Speaking of Reliability.


This author's archive lists contributions of articles and episodes.

by Carl S. Carlson Leave a Comment

Determining the Scope of the FMEA

Determining the Scope of the FMEA

The first step in FMEA preparation

Every journey begins with a statement of the goal or objective. Why would it be any different for FMEA? Yet, some FMEA teams do not clearly identifying the focus of the analysis. This sounds simple, and it is; but, it is very important. This article explains why.

“Begin with the end in mind” – Stephen Covey

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques

by Carl S. Carlson Leave a Comment

SOR 370 Principle 3 Integrating Reliability with Development Process

SOR 370 Principle 3 Integrating Reliability with Development Process

Principle 3: Integrating Reliability with Development Process

Abstract

Carl and Fred discussing the three most important principles that summarize the reliability philosophy of successful companies, focusing on the third principle.
ᐅ Play Episode

by Carl S. Carlson 1 Comment

SOR 369 Principle 2 Design in Reliability

SOR 369 Principle 2 Design in Reliability

Principle 2 Design in Reliability

Abstract

Carl and Fred discussing the three most important principles that summarize the reliability philosophy of successful companies, with focus on the second principle.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 368 Principle 1 Achieving or Calculating Reliability

SOR 368 Principle 1 Achieving or Calculating Reliability

Principle 1 Achieving or Calculating Reliability

Abstract

Carl and Fred discussing the question: Is it more important to calculate reliability or to achieve reliability?
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

Milestone Achieved!

Inside FMEA has Achieved its First Milestone!

This article culminates the first major milestone in the Inside FMEA series of articles: the “FMEA Fundamentals Series.” The next series is called: “FMEA Preparation Series.”

“Remember to celebrate milestones as you prepare for the road ahead.” Nelson Mandela

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques

by Carl S. Carlson Leave a Comment

SOR 362 Reliability and Industrial Designers

SOR 362 Reliability and Industrial Designers

Reliability and Industrial Designers

Abstract

Carl and Fred discussing design requirements and how they influence reliability decisions.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 361 Considering Interfaces in Reliability Work

SOR 361 Considering Interfaces in Reliability Work

Considering Interfaces in Reliability Work

Abstract

Carl and Fred discuss the various types of interfaces in electrical and mechanical systems and how they should be included in reliability analyses.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

FMEA Q and A – Where do reliability requirements belong in an FMEA?

FMEA Q and A – Where do reliability requirements belong in an FMEA?

FMEA Q and A

Can you take into account reliability or durability functions in an FMEA? How can this be done? A reader asks this question, and it  is discussed and answered in this FMEA Q and A article.

“A prudent question is one-half of wisdom.”
Francis Bacon

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques

by Carl S. Carlson Leave a Comment

SOR 349 Deeper Dive into Failure Mechanisms

SOR 349 Deeper Dive into Failure Mechanisms

Deeper Dive into Failure Mechanisms

Abstract

Carl and Fred discussing the importance of understanding and applying failure mechanisms in achieving high reliability.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 348 Speaking Reliability with Management

SOR 348 Speaking Reliability with Management

Speaking Reliability with Management

Abstract

Carl and Fred discussing to talk with management about the subject of reliability.
ᐅ Play Episode

by Carl S. Carlson 5 Comments

Understanding RPN Limitations – Problems and Solutions

Understanding RPN Limitations – Problems and Solutions

In this week’s FMEA problems and solutions article, the intermediate problem challenges readers to prioritize a series of RPNs (with their corresponding S, O, and D). In the advanced problem, readers are asked to weigh in on a fictitious debate between advocates of traditional RPN, and advocates of criticality assessment, using only severity and occurrence.

If you haven’t yet read the article titled “Prioritizing risk for corrective actions in an FMEA – Know before you go!“, you can access it by clicking on the link.

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques

by Carl S. Carlson 2 Comments

SOR 343 Why Perform a Reliability Gap Analysis

SOR 343 Why Perform a Reliability Gap Analysis

Why Perform a Reliability Gap Assessment

Abstract

Carl and Fred discussing the reasons for performing a Reliability Gap Assessment, and how it fits into the Reliability Plan.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 342 Where to Start to Create a Reliability Plan

SOR 342 Where to Start to Create a Reliability Plan

Where to Start to Create a Reliability Plan

Abstract

Carl and Fred discussing a few basic steps necessary to create an effective reliability plan, including setting the goals, understanding the challenges and identifying the key tasks.
ᐅ Play Episode

by Carl S. Carlson 4 Comments

Understanding how to prioritize risk for corrective actions in an FMEA

Understanding how to prioritize risk for corrective actions in an FMEA

Prioritizing risk for corrective actions in an FMEA – Know before you go!

Note from author:

Since this article was originally published, there are subsequent articles in the “Inside FMEA” series that further describe better approaches than RPN to risk prioritization. Here are links:

Is There a Better Way Than RPN?

Risk Prioritization in FMEA – a Summary

Is There a Better Way Than RPN?

Text of the original article:

One of the most important steps in FMEA procedure is prioritizing risk for corrective actions. As soon as Severity, Occurrence, and Detection ratings have been determined for each failure mode and associated cause, the next step in an FMEA is to prioritize the risk and identify which issues need corrective actions. This step has been misapplied more often than any other step in the FMEA process.

“The perfect is the enemy of the good.”
Voltaire

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques

by Carl S. Carlson Leave a Comment

SOR 334 Primary Steps to Achieving High Reliability

SOR 334 Primary Steps to Achieving High Reliability

Primary Steps to Achieving High Reliability

Abstract

Carl and Fred discussing the primary steps to achieving high reliability.
ᐅ Play Episode

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