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You are here: Home / Archives for Carl S. Carlson

Carl S. Carlson — Thought Leader

Author of Inside FMEA articles, FMEA Resources page, and multiple books, and a co-host on Speaking of Reliability.


This author's archive lists contributions of articles and episodes.

by Carl S. Carlson 1 Comment

SOR 419 Reliability in a Fast Environment Part 1

SOR 419 Reliability in a Fast Environment Part 1

Reliability in a Fast Environment Part 1

Abstract

Carl and Fred discussing how the approach to achieving high reliability needs to change when operating in a fast-to-market product development process.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

Identifying and Prioritizing FMEA Functions

Identifying and Prioritizing FMEA Functions

– a Key Step in FMEA Preparation

“. . . not everything that can be counted counts” Albert Einstein

A key, but often missed, step in FMEA preparation is to identify and prioritize the functions that relate to the item being analyzed. These become candidate functions to be brought into the FMEA.

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques

by Carl S. Carlson 4 Comments

Parameter Diagram and FMEA

Parameter Diagram and FMEA

When creating a robust design, there is probably no more important consideration than identifying the correct parameters and associated values. A robust design is insensitive to anticipated variation and P-Diagram visually shows the relationship between what the system is designed to do, the anticipated noises the system will encounter and the correct parameters to achieve the desired outcome. P-Diagram  can be an essential input to FMEA.

“Concern for man and his fate must always form the chief interest of all technical endeavors. Never forget this in the midst of your diagrams and equations.” Albert Einstein

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques

by Carl S. Carlson Leave a Comment

SOR 405 What’s Wrong with MTBF

SOR 405 What’s Wrong with MTBF

What’s Wrong with MTBF

Abstract

Carl and Fred discussing the pitfalls of using Mean Time Between Failures (MTBF) as a metric for identifying reliability requirements.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 404 Pitfalls of Reliability Allocation

SOR 404 Pitfalls of Reliability Allocation

Pitfalls of Reliability Allocation

Abstract

Carl and Fred discussing the subject of reliability allocation, how it is used and some of the pitfalls in application.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 401 Hard Line or Soft Touch When building a Process

SOR 401 Hard Line or Soft Touch When building a Process

Hard Line or Soft Touch When Building a Reliability Program

Abstract

Carl and Fred discuss the approach to building quality and reliability programs. Is it better to implement a disciplined approach or a more collaborative approach?
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 400 Reliance on Devices

SOR 400 Reliance on Devices

Reliance on Devices

Abstract

Carl and Fred discussing how dependent we all have become on a multitude of devices to do our daily work, and the ramifications on our daily lives.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

Assembling the Correct FMEA Team.

Assembling the Correct FMEA Team.

Once you have identified the scope of the FMEA project, made the scope visible, it is time identify the FMEA team members. This article discusses the composition of the FMEA team, including why each member is needed, and the underlying reason for a cross-functional team.

“Alone we can do so little; together we can do so much.” Helen Keller

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques

by Carl S. Carlson Leave a Comment

SOR 394 Reliability Engineering versus Management

SOR 394 Reliability Engineering versus Management

Reliability Engineering versus Management

Abstract

Carl and Chris discussing the subjects of reliability engineering and reliability management. Are they generally the same subject with different focus areas, or are they based on entirely different bodies of knowledge?
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

Establishing FMEA Ground Rules and Assumptions

Establishing FMEA Ground Rules and Assumptions

FMEA teams should agree to the ground rules that guide the analysis and the underlying assumptions that impact the entire FMEA. Failure to do so will add complexity and confusion to the resulting FMEA, and waste people’s time. Don’t miss this important step in FMEA preparation.

“Your assumptions are your windows on the world. Scrub them off every once in a while, or the light won’t come in.” Isaac Asimov

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques

by Carl S. Carlson Leave a Comment

SOR 391 Being a Great Conveyor of Knowledge

SOR 391 Being a Great Conveyor of Knowledge

Being a Great Conveyor of Knowledge

Abstract

Carl and Fred continue discussing the subject of teaching reliability. This episode builds on SOR 390 Reliability Engineers as Good Teachers.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 390 Reliability Engineers as Good Teachers

SOR 390 Reliability Engineers as Good Teachers

Reliability Engineers as Good Teachers

Abstract

Carl and Fred discussing some of the finer points of teaching the subject of reliability.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

Making the FMEA Scope Visible

Making the FMEA Scope Visible

Adding Clarity to Your FMEA

Before commencing with the FMEA meetings, it is essential to visibly show the nature and scope of the analysis. This article discusses different ways FMEA scope can be made visible, and why this is a necessary step.

“The soul cannot think without a picture” – Aristotle

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques Tagged With: Failure Mode and Effects Analysis (FMEA)

by Carl S. Carlson Leave a Comment

SOR 382 Do Certifications or Degrees Help a Reliability Engineer?

SOR 382 Do Certifications or Degrees Help a Reliability Engineer?

Do Certifications or Degrees Help a Reliability Engineer?

Abstract

Carl and Fred discussing the role of certifications and degrees in forming the career path of a reliability engineer. This discussion builds off the previous podcast on the ultimate goal of a reliability career.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 381 Ultimate Career Goal for Reliability Engineering

SOR 381 Ultimate Career Goal for Reliability Engineering

Ultimate Career Goal for Reliability Engineering

Abstract

Carl and Fred discuss a suggested topic from a listener: what is the ultimate career goal for a reliability engineer? Which are the advantages and disadvantages for each possible career path?
ᐅ Play Episode

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