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You are here: Home / Archives for Carl S. Carlson

Carl S. Carlson — Thought Leader

Author of Inside FMEA articles, FMEA Resources page, and multiple books, and a co-host on Speaking of Reliability.


This author's archive lists contributions of articles and episodes.

by Carl S. Carlson Leave a Comment

Why FMEA Needs to be Team-Based

Why FMEA Needs to be Team-Based

“Many ideas grow better when transplanted into another mind than the one where they sprang up.”
Oliver Wendell Holmes

In the international FMEA community, one of the hot topics is how much of an FMEA can be automated versus how much needs to be team-based. Some experts say the future of FMEA requires an automated approach, as systems are getting more and more complex. Others say FMEA must always be grounded in a team of subject matter experts, narrowly focused on the highest priority issues.

In this article, I will share my thoughts on why FMEA needs to be team-based, and what elements can be prepopulated or automated.

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques

by Carl S. Carlson 2 Comments

SOR 643 Maintenance FMEAs

SOR 643 Maintenance FMEAs

Maintenance FMEAs

Abstract

Carl and Fred discussing the application of FMEAs in support of asset maintenance.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 642 What Price Reliability?

SOR 642 What Price Reliability?

What Price Reliability?

Abstract

Carl and Fred discussing the reliability of the Texas electric grid debacle, and what can be learned from a reliability point of view. Lessons learned from this problem can be applied to other industries.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

Is There a Better Way Than RPN?

“Number rules the universe.” – Pythagoras

Risk Priority Number (RPN) . . . by definition, a single number that represents relative risk for prioritizing issues in an FMEA. Sounds simple. But, how well does it work in practice? And, is there a better way?

This article highlights shortcomings and concerns when using RPN in FMEA, and discusses an alternative. It is a companion article to “Prioritizing risk for corrective actions in an FMEA.”

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques

by Carl S. Carlson Leave a Comment

How to Get Better Results with FMEAs, in Less Time

How to Get Better Results with FMEAs, in Less Time

“Time is money” – Benjamin Franklin

One of the most common complaints about FMEAs is that they can take a long time to do. This article presents solutions to this challenge.

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques

by Carl S. Carlson Leave a Comment

SOR 628 HALT & Activation Energy

SOR 628 HALT & Activation Energy

HALT & Activation Energy

Abstract

Carl and Fred discussing a listener-submitted topic about highly accelerated life testing.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 627 Selecting Tools for a Plan

SOR 627 Selecting Tools for a Plan

Selecting Tools for a Plan

Abstract

Carl and Fred discussing how to select the tools that will be used in reliability plans.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 626 The Dangers of Group Think

SOR 626 The Dangers of Group Think

The Dangers of Group Think

Abstract

Carl and Fred discussing the dynamics of teams, how they work, and what can go wrong.
ᐅ Play Episode

by Carl S. Carlson 3 Comments

SOR 625 Common Sense

SOR 625 Common Sense

Common Sense

Abstract

Carl and Fred discussing the role of common sense in reliability engineering and management.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

FMEA and Robust Design

FMEA and Robust Design

One of the most important concepts in designing for reliability is robust design. This article is a high-level overview of robust design and its relationship to FMEA.

“For the robust, an error is information.” Nassim Nicholas Taleb

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques

by Carl S. Carlson Leave a Comment

SOR 616 Teaching Reliability Part 2

SOR 616 Teaching Reliability Part 2

Teaching Reliability Part 2

Abstract

Carl and Fred continuing to discuss how to teach reliability. This is part 2 of the podcast series “Teaching Reliability.”
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

Hazard Analysis and FMEA

“The danger which is least expected soonest comes to us.” Voltaire

This article discusses the application of Hazard Analysis, why it is used, and the similarities and differences with FMEA.

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques

by Carl S. Carlson Leave a Comment

SOR 608 Attributes of Reliability Requirements

SOR 608 Attributes of Reliability Requirements

Attributes of Reliability Requirements

Abstract

Carl and Fred discussing the attributes of good reliability requirements, and how they can be used to improve the reliability requirements setting process.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 607 Reliability Decisions

SOR 607 Reliability Decisions

Reliability Decisions

Abstract

Carl and Fred discussing some of their most memorable reliability decisions, and how the decisions came about.
ᐅ Play Episode

by Carl S. Carlson 6 Comments

Understanding Software FMEA

“My software never has bugs. It just develops random features.” Anonymous

More and more mechanical and electrical systems include software integration. The FMEA methodology applies very well to software as well as hardware. It is possible to include software functionality in the System FMEA as part of the functional descriptions. However, for complex software functionality such as embedded control systems, it may be useful to perform a separate software FMEA.

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques

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