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Home » Articles » Page 5

Articles

Find all articles across all article series listed in reverse chronological order.

by Greg Hutchins Leave a Comment

Constructive Behaviors Enable Effective Risk Management

Constructive Behaviors Enable Effective Risk Management

Guest Post by Patrick Ow (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

Organisational cultures can either enable or inhibit effective risk management through either constructive or defensivebehavioural norms respectively.

When there is constructive organisational culture, people want to, rather than have to, manage risks and do good risk management. And when there is a defensive organisational culture, people avoid doing good risk management and only do risk management when they have to or are being forced, either by management or regulators, merely as a tick-the-box compliance exercise.

[Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Nancy Regan Leave a Comment

Which Is Part of RCM? CBM, FMEA, or Both?

Which Is Part of RCM? CBM, FMEA, or Both?

Test your knowledge of Reliability Centered Maintenance (RCM) with this quick quiz! Which of the following are part of the RCM process? Is it:

A) CBM

B) FMEA

C) CBM and FMEA

D) None of the above

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Hemant Urdhwareshe Leave a Comment

Reliability Prediction with Monte Carlo Simulation with Free Software

Reliability Prediction with Monte Carlo Simulation with Free Software

Dear friends, we are happy to release this 104th technical video. In this video, Hemant Urdhwareshe explains and illustrates use of Monte Carlo Simulation to predict reliability using an open-source free software Argo. Hemant Urdhwareshe is a Fellow of ASQ and is certified by ASQ as CRE, Six Sigma Master Black Belt, CQE and CMQ/OE.

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques

by Miguel Pengel Leave a Comment

Demystifying the ISO55001 Certification Process

Demystifying the ISO55001 Certification Process

Many years back when I started my Asset Management journey, the ISO55000 series of standards was always lingering overhead as the “bible” of asset management. The problem was that the systems and processes we tend to learn in this field stem from those standards, but rarely do we deep dive into the documentation and try to mind map for ourselves how it all fits together. [Read more…]

Filed Under: Articles, Asset Management in the Mining Industry, on Maintenance Reliability

by Carl S. Carlson Leave a Comment

Quality Objective 11: ADDRESS HIGH-RISK FAILURES

 “In the middle of difficulty lies opportunity.” Albert Einstein

There is no more important outcome from an FMEA than identifying and addressing high-risk issues. In this article, I will outline how to evaluate an FMEA against the FMEA Quality Objective for addressing high-risk failures.

What is meant by “address high-risk failures”?

The level of risk in an FMEA is identified in the Risk Priority column. For each failure mode and corresponding effect and cause, the FMEA team designates the level of risk, such as “high” or “medium” or “low.” High-risk failures are those that the FMEA teams assigns the highest level of risk, based on appropriate FMEA standard or company policy.

“Address” means “to deal with, handle, or give attention to a problem, issue, or topic in a deliberate and effective way.”

In an FMEA, each of the high-risk failure modes must be addressed by effective actions that reduce risk to an acceptable level. [Read more…]

Filed Under: Articles, Inside FMEA Tagged With: FMEA Quality Objectives

by Fred Schenkelberg 8 Comments

3 Ways to Improve your Reliability Program

3 Ways to Improve your Reliability Program

A Few Simple Ideas to Improve Your Reliability Program

Spending too much on reliability and not getting the results you expect? Just getting started and not sure where to focus your reliability program? Or, just looking for ways to improve your program?

There is not one way to build an effective reliability program. The variations in industries, expectations, technology, and the many constraints shape each program. Here are three suggestions you can apply to any program at any time. These are not quick-fix solutions, nor will you see immediate results, yet each will significantly improve your reliability program and help you achieve the results you and your customers expect. [Read more…]

Filed Under: Articles, NoMTBF

by Ray Harkins Leave a Comment

Risk Management Models

Risk Management Models

Turning Uncertainty into Informed Action

Co-authored by Mike Vella

At its core, risk management exists to protect us. It aims to reduce both the likelihood and the consequences of adverse events, whether those events affect safety, quality, cost, equipment, or project schedules.

Good risk management is not reactive. It is proactive. It assumes that future events can be influenced and, to some degree, controlled. That belief alone fundamentally changes how organizations plan, design, and operate.

[Read more…]

Filed Under: Articles, on Tools & Techniques, The Manufacturing Academy

by Semion Gengrinovich Leave a Comment

Continuous Improvement

Continuous Improvement

Coordinating multiple improvement programs effectively within an organization requires a structured approach that ensures alignment, communication, and collaboration across various teams and departments. Here are some key strategies and techniques to achieve this:

1. Establish Clear Objectives and Common Purpose

– Align Teams Around a Common Purpose: Ensure that all teams understand and are committed to the overarching goals of the organization. This shared sense of purpose helps keep everyone focused and motivated.

[Read more…]

Filed Under: Articles, on Product Reliability, Reliability Knowledge

by Mike Sondalini 1 Comment

Developing Enterprise Asset Management, Maintenance and Reliability KPIs

Developing Enterprise Asset Management, Maintenance and Reliability KPIs

Developing Maintenance KPIs, Reliability KPIs, And Enterprise Asset Management KPIs Of Value For Good Decision Making

When developing maintenance KPIs, or any performance measure, you will have no real ‘grass-roots’ support, nor lasting success, until people are involved in setting their own measures and key performance indicators.

—

I’ve been tasked with developing maintenance KPIs and equipment reliability KPIs.

I would be thankful if you guide me to a proven list of maintenance and reliability KPI’s. We would like to measure performance on individual plant and corporate levels.

We have 120 plants for various products: metals, chemicals, petrochemicals, fertilizers.

We are not currently using unified measures, i.e. every plant is going in its own direction, and we now are looking to unify maintenance and reliability across the corporation by introducing a reliability solution to create a scientific maintenance strategy. Part of our strategy is to introduce specific KPIs which have to be achieved by all plants.

[Read more…]

Filed Under: Articles, Life Cycle Asset Management, on Maintenance Reliability

by James Reyes-Picknell Leave a Comment

Is Perfection Getting in Your Way?

Is Perfection Getting in Your Way?

Perfection is difficult to achieve. It takes a lot of work and that delays progress. In operational environments that can lead to lost or deferred opportunities, and leave money on the table.

[Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Greg Hutchins Leave a Comment

Risks in the Electric Vehicle World

Risks in the Electric Vehicle World

Safety and sustainability are the major considerations within the growing electric vehicle industry, there is lots of excitement and lots of challenges in the fast-moving electric vehicle industry and both descriptions quickly work their way into the conversation.

  • Gasoline- and diesel-powered cars are familiar, quick to refuel, and can travel long distances between fill-ups, all of which can’t (yet) necessarily be said about electric cars.
  • EVs, however, bring with them a whole unique set of positives, from an inherently exhilarating drive feel to a significantly less harmful impact on the environment.
  • The current knocks against EVs will be resolved in time as more people adopt the technology.

The electric car has gone mainstream with sleeker, more affordable options to choose from. Because electric car models are newer than their gas-powered counterparts, many consumers are unaware of their options aside from the many recently announced carmakers’ electric vehicles. In this article, we will focus purely on the pros and cons of all-electric cars.

[Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Nancy Regan Leave a Comment

When to apply Reliability Centered Maintenance (RCM)

When to apply Reliability Centered Maintenance (RCM)

The Surprising Answer!

True or False? Can RCM Be Applied at Any Stage in an Asset’s Lifecycle.

In this video, I tackle a common question: Can Reliability Centered Maintenance (RCM) be applied at any point in an asset’s lifecycle? The answer is True! While it’s best to start RCM as early as possible—ideally at the design stage—many successful RCM programs around the world have been implemented long after systems were fielded.

Because RCM is a zero-based process, applying it to legacy equipment offers a chance to reevaluate years of tradition and habits, ensuring that the most safe and cost-effective Failure Management Strategies are in place. RCM’s flexibility means it can deliver great results at any point in an asset’s lifecycle.

I’m Nancy Regan, and I hope you enjoy this quick dive into the versatility of RCM. Thank you for watching!

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Joe Anderson Leave a Comment

Defect Elimination: The Cornerstone of Equipment Reliability

Defect Elimination: The Cornerstone of Equipment Reliability

In the pursuit of operational excellence and equipment reliability, defect elimination stands as a powerful and proactive strategy. It focuses on identifying and addressing the root causes of failures and inefficiencies, rather than repeatedly treating the symptoms. By targeting the sources of defects, organizations can significantly reduce downtime, extend asset lifespans, and improve overall productivity. 

What is Defect Elimination? 

Defect elimination is the systematic process of identifying, analyzing, and removing defects that lead to equipment failure or suboptimal performance.These defects can take many forms, including design flaws, operational errors, poor maintenance practices, or even environmental conditions. The goal is to ensure that equipment operates as intended, reliably and efficiently, with minimal intervention.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, ReliabilityXperience

by Hemant Urdhwareshe Leave a Comment

Weibull Analysis of Right-Censored Data with a Free Software

Weibull Analysis of Right-Censored Data with a Free Software

Dear friends, we are happy to release our103rd technical video! In this video, Hemant Urdhwareshe explains and illustrates procedure to perform Weibull Analysis of right Censored data (or suspensions) using a free open-source software ‘Reliability Analytics Toolkit’. Hemant is a Fellow of ASQ and is certified by ASQ as CRE, Six Sigma Master Black Belt, CQE and CMQ/OE. This will help viewers to understand how to perform Weibull Analysis of incomplete right censored data without investing in expensive software.

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques

by Kerina Epperly Leave a Comment

The Curious Case of “Normal” Bearing Failure

The Curious Case of “Normal” Bearing Failure

When Poor Habits Become the Norm

Opening Scene

Imagine an intricate and lengthy production line, where every minute of inactivity costs thousands of dollars. The constant buzz of motors and conveyors conceals a profound tension: production goals are approaching, supervisors are vigilant, and the pressure remains unyielding. 

In a constrained environment with a limited maintenance budget and sparse spare parts, your inexperienced and stretched-thin team constantly reacts to urgent breakdowns, prioritizing speed over thoroughness. Shortcuts become necessary for survival, leading to misaligned work and temporary fixes. While immediate repairs may succeed, small defects accumulate, resulting in entrenched bad habits and hidden failures. Eventually, a critical breakdown occurs, revealing the underlying issues, marking the start of a necessary investigation. [Read more…]

Filed Under: Articles, on Maintenance Reliability, The Reliability Crime Lab

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