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Home » Articles » Page 4

Articles

Find all articles across all article series listed in reverse chronological order.

by Ayaz Bayramov Leave a Comment

Even Stand-Up Comedians Understand Statistical Sampling

Even Stand-Up Comedians Understand Statistical Sampling

We were chatting with some coworkers about stand-up comedians, and someone mentioned that even the most popular comedians try out their new material in small venues before doing a big show for a larger audience. They do this to collect feedback and fine-tune their performance before reaching thousands of people across different cities.

My reliability engineering brain immediately reacted: “This means even stand-up comedians understand the importance of sampling.” They perform a small-scale version of their show to understand how the audience reacts. Based on that feedback, they decide whether the show is ready for a wider audience. In other words, they want to estimate the population’s reaction based on a sample. To me, this is a perfect example of statistical sampling.

[Read more…]

Filed Under: Articles, Breaking Bad for Reliability, on Product Reliability, Uncategorized Tagged With: breakingbadforreliability, sampling, statistical sampling

by JD Solomon Leave a Comment

How Reliability Engineers Should Address Risk for Rare Events

How Reliability Engineers Should Address Risk for Rare Events

Rare-event risks make or break any capital project because we manage them poorly. By contrast, traditional project risks are handled well in the engineering and construction industry. Reliability engineers employ systems thinking to address tasks ranging from root cause analysis to forecasting future trends. A few key issues are important for understanding when and how to handle rare events.

Five Years as a Breakpoint for Minor and Major Projects

Project risks are inherent to every major facility and infrastructure project. Five years from engineering through construction is a good breakpoint for the difference between minor and major projects. Project risk modeling is typically performed using probability distributions derived from historical data on cost and schedule.

Seven Types of Rare Events

Rare event categories include Economic, Informational, Physical (key equipment), Human Resource, Reputational, Psychopathic Acts, and Natural Disasters. Another description can be extreme events. The thought process for including them is “externally driven.” Modeling of rare events is performed with a Bernoulli distribution (occurring over the project life cycle or not, on a one-time basis) or a Poisson distribution (occurring over the project life cycle or not, potentially more than once).

[Read more…]

Filed Under: Articles, Communicating with FINESSE, on Systems Thinking Tagged With: causal factors, rare events, risk, risk management, systems thinking

by Fred Schenkelberg Leave a Comment

Another Way to Spot Someone Confusing MTBF

Another Way to Spot Someone Confusing MTBF

In a Q&A forum, the response to a question concerning failure rate and repair times for a redundant system demonstrated yet another person confusing MTBF with something it is not.

The responder to the question mentioned that the reference to repair time implied the need for MTBF as a metric. Then went on to describe MTBF as the duration of repair time, which should not change given a redundant system over a non-redundant system. [Read more…]

Filed Under: Articles, NoMTBF

by Semion Gengrinovich Leave a Comment

SRE vs. Reliability Engineer

SRE vs. Reliability Engineer

Site Reliability Engineering vs Hardware Reliability Engineering: Distinct Disciplines with Shared Goals

In the world of engineering, reliability is a crucial aspect that spans various domains. Two fields that often get confused due to their similar names are Site Reliability Engineering (SRE) and Hardware Reliability Engineering. While both aim to ensure the dependability of systems, they focus on vastly different areas and employ distinct methodologies. Let’s explore the key differences between these two disciplines and delve into the history behind the SRE naming convention.

[Read more…]

Filed Under: Articles, on Product Reliability, Reliability Knowledge

by Ray Harkins Leave a Comment

Statistical Robustness

Statistical Robustness

Why “Good Enough” Assumptions Often Are

Co-authored with Mike Vella

If you’ve spent any time working with real manufacturing, reliability, or field data, you already know an uncomfortable truth:

Most statistical models assume ideal conditions that rarely exist in practice.

Textbooks often begin with assumptions like perfectly normal distributions, clean random samples, and well-behaved processes. Meanwhile, engineers are dealing with skewed cycle times, mixed populations, censored failure data, process shifts, and the occasional mystery outlier that refuses to explain itself.

[Read more…]

Filed Under: Articles, on Tools & Techniques, The Manufacturing Academy

by Mike Sondalini Leave a Comment

Insights from Data Mining and Data Analysis of Your CMMS Data Bases

Insights from Data Mining and Data Analysis of Your CMMS Data Bases

Guest post by David Mosaddar

 Data Mining Techniques to Increase Productivity in Maintenance Management Systems 

Let a Plant Wellness Way EAM System-of-Reliability End Your Business Risks Forever 

Today, the use of a Computerised Maintenance Management System (CMMS) and user-friendly software packages have made the job of the maintenance crew relatively easier. The entire maintenance system seems to be at your fingertips, with Key Performance Indicators (KPIs) in flashy dashboards on a computer screen. But is that the absolute best use of your maintenance information? 

[Read more…]

Filed Under: Articles, Life Cycle Asset Management, on Maintenance Reliability

by Greg Hutchins Leave a Comment

Law and Legal Disruption

Law and Legal Disruption

The basic premises of how the economy works have shifted under our feet and the government will have to respond.
Gautam Mukunda – Writer

Can you imagine a conversation with a work Alexa giving you legal assistance instead of a human lawyer? Fasten your seatbelt. Legal and many other professions are being disrupted.

[Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by James Reyes-Picknell Leave a Comment

What’s Keeping you Up?

What’s Keeping you Up?

Operations / production problems often have their roots in the lack of performance, or outright failure, of their physical assets. The costs (both real and opportunity) are huge and it can impact environmental compliance as well as safety.

[Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Joe Anderson Leave a Comment

Mastering Loss Management: Unlocking Equipment Efficiency

Mastering Loss Management: Unlocking Equipment Efficiency

Loss management is a critical yet often overlooked component of operational excellence. Understanding and addressing the various types of losses—minor stops, speed losses, setup and adjustment losses, process failures, and quality losses—are essential to maximizing equipment effectiveness and productivity. By identifying these losses and taking proactive steps to mitigate them, organizations can transform their operations, reduce waste, and enhance profitability.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, ReliabilityXperience

by Nancy Regan Leave a Comment

Who Owns RCM? The Truth About Reliability Centered Maintenance

Who Owns RCM? The Truth About Reliability Centered Maintenance

True or False? Is Reliability Centered Maintenance (RCM) a Proprietary Process?

In this video, I explore a common question: Is Reliability Centered Maintenance (RCM) proprietary? The answer is False! While the foundational book on RCM was written by Stanley Nowlan and Howard Heap of United Airlines, it was funded by the U.S. government, making RCM a public domain process. Although you’ll find various proprietary training materials, the core principles of RCM are accessible for any organization to apply.

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by JD Solomon Leave a Comment

Can Understanding Risk Appetite Help a Reliability Engineer’s Career?

Can Understanding Risk Appetite Help a Reliability Engineer’s Career?

Reliability engineers often struggle with the concept of risk appetite and how it impacts decision making. The long answer is that risk appetite is real and has been recognized by decision analysis academics and gurus over the past fifty years. The shorter, more practical answer is that risk appetite exists in every organization, but it is more implicit than explicit. Context (timing and position) significantly affects risk appetite.

My appetite is often driven by what I ate recently, who else is sharing the meal, and who is doing the cooking. But then, some days I want chicken and some days I want steak.

Risk Defined

Colloquially and according to most dictionaries, risk is defined as “the possibility of loss or injury; peril” (Merriam-Webster).

[Read more…]

Filed Under: AI, Communicating with FINESSE, on Systems Thinking Tagged With: Big Decisions, Decision making, risk, Risk appetite, risk management

by Semion Gengrinovich Leave a Comment

Wear Out Prediction Model

Wear Out Prediction Model

In the realm of mechanical engineering, the reliability and longevity of pumps are critical for numerous industrial applications. Predicting wear-out of pumps can significantly enhance maintenance strategies, reduce downtime, and optimize operational efficiency. One effective approach to predicting wear-out is by monitoring the revolutions per minute (RPM) of pumps over a large population and extended time periods. This article delves into the methodology of creating a wear-out prediction model based on RPM measurements.

[Read more…]

Filed Under: Articles, on Product Reliability, Reliability Knowledge

by Fred Schenkelberg Leave a Comment

Bought a House Due to Pokemon Go

Bought a House Due to Pokemon Go

[Note: I wrote and published this article in August 2016, almost 10 years ago. The overall house hasn’t failed yet some windows leak when it’s raining (replaced), the water heater and furnace have both failed (replaced, repaired), and we are enjoying the house as our home. And, while I do get out for walks, I do not play Pokémon Go anymore.]

Seriously, while out walking, listening to a podcast, and playing Pokémon Go, I found an open house to view. A week later our offer was accepted, and next week we close.

I  would not have been out walking that Sunday afternoon if not out playing Pokémon Go.

Glad there are no dangerous cliffs nearby. [Read more…]

Filed Under: Articles, NoMTBF

by Michael Keer Leave a Comment

Hardware Product Realization in the Age of AI

Hardware Product Realization in the Age of AI

Chapter 3: Understanding your Markets

In the previous chapter, the Product Realization will be defined at a high level as well as the ideas behind a New Product Development Introduction (sometimes written as NPDI) framework.

In this chapter the effects of the market on your product are discussed, what you think is the best version of your idea may be influenced by many factors in the markets you believe you can sell it to.

[Read more…]

Filed Under: AI, Articles, on Tools & Techniques, The Hardware Product Develoment Lifecycle

by Mike Sondalini Leave a Comment

Equipment Maintenance Strategy 101: Match Strategy to Equipment Risk

Equipment Maintenance Strategy 101: Match Strategy to Equipment Risk

Maintenance Strategy 101: Correct Equipment Maintenance Management Strategy Selection makes All the Difference

You select and apply maintenance strategy with the purpose of controlling failure. Your maintenance management starts on the project drawing board. If you only select your maintenance management strategies when the equipment is installed, you will always be fighting a losing battle!

Maintenance is a risk management practice used to maximise production and minimise loss and waste.  Selecting a successful maintenance strategy requires a good knowledge of equipment failure behaviour and maintenance management practices.  Once you appreciate why equipment fails, how equipment fails and when equipment fails you can select the right mix of maintenance strategies to extend and maximise its service and performance.This article takes you through the factors which affect equipment performance and service life.  It also introduces you to the maintenance strategies available to you today and how they work.  You will also discover within the article many maintenance management benefits that each maintenance strategy will bring you.

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

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